Categories: News

Carbon Black Market Is Encouraged to Reach USD 21.7 Billion by 2032 at a CAGR of 5.1%

Introduction

The global carbon black market is poised for significant growth, projected to reach USD 21.7 billion by 2032, up from USD 13.2 billion in 2023, at a compound annual growth rate (CAGR) of 5.1%. This growth is primarily driven by the increasing demand for carbon black in the automotive sector, particularly in tire manufacturing where it is used as a pigment and reinforcing agent. The rise in vehicle production and ownership, especially in emerging economies like China and India, contributes to this demand surge.

However, the market faces challenges, including stringent environmental regulations and health concerns related to carbon black exposure. Fluctuations in raw material prices also pose a significant hurdle. Despite these challenges, the market sees opportunities in developing sustainable production methods and exploring innovative applications in emerging industries, which cater to the growing demand for eco-friendly solutions.

Recent developments highlight the dynamic nature of the market. For instance, companies like Cabot Corporation and Orion Engineered Carbons have expanded their production capacities and acquired new facilities to strengthen their market positions.

Cabot Corporation launched VULCAN 3-LP carbon black, targeting the rubber applications market. More recently, in March 2022, Cabot acquired Tokai Carbon’s battery materials business, expanding its reach into the rapidly growing electric mobility market. This acquisition enhances Cabot’s production capabilities and positions them strongly in the burgeoning battery materials sector.

Continental Carbon Company closed one of its carbon black plants in Alabama due to regulatory challenges, highlighting the industry’s ongoing struggle with environmental regulations. However, they continue to innovate, collaborating with tire manufacturers to develop sustainable retreading solutions using recycled carbon black.

Orion Engineered Carbons made a significant investment of approximately USD 60 million to reduce carbon black emissions from its Texas plant. Additionally, they have partnered with a renewable energy company to explore the use of bio-based feedstock for carbon black production, aligning with industry trends toward sustainability.

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Scrap Tires and Carbon Black Statistics

  • Estimated 30 million tons-plus of scrap tires in South Africa.
  • Davro used recycled polymer for the carrier to achieve the ‘100% recycled content’ label.
  • By early 2018, Namibia Plastics set up a 2600m² production plant in the Shali industrial area, Windhoek.
  • The production capacity of the plant is estimated at 250 tons/month.
  • Workers handling carbon black had the highest mean total dust exposures up to 2.2 mg/m3.

Properties and Uses of Carbon Black Statistics

  • Dibutyl phthalate absorption standard measurement: mL/100 g.
  • Ash content can be 50% or more (European Committee for Biological Effects of Carbon Black, 1982).
  • Activated carbon possesses a porous structure, with small amounts of chemically bonded oxygen and hydrogen, and can contain up to 20% of mineral matter, indicated as ash or residue.
  • For every 100 parts by weight of rubber used in tire manufacture, about 60 parts by weight is carbon black.
  • Monochlorobenzene can remove more than 90% of nitropyrenes within 24 hours, while toluene extracts only 60% in that time.

Production Data of Carbon Black Statistics

  • The carbon content of bone black is usually approximately 10%.
  • Lampblack supplied the pigment industry’s needs until 1872, with less than 1000 tonnes of annual world consumption.
  • Lampblack production is currently less than 1% of total carbon black production.
  • In the United States, 55% of carbon black produced for rubber is for tread grades.
  • Tread-grade production is 64% in Western Europe and 60% in Japan.
  • Carbon black represents about 25% of the total weight of a finished pneumatic tire.

Historical Context and Chemical Data Statistics

  • Lampblack production is on a small scale, believed to constitute less than 1% of total carbon black production.
  • For every 100 parts by weight of rubber in tire manufacture, there are about 60 parts by weight of carbon black.
  • The carbon content of bone black is usually approximately 10%.
  • Workers involved in material handling of carbon black had the highest mean total dust exposures up to 2.2 mg/m3.
  • Annual world consumption of carbon black was less than 1000 tonnes until the establishment of the channel process in 1872.

Emerging Trends

The carbon black market is experiencing several emerging trends that are reshaping the industry. One significant trend is the increasing use of recycled and bio-based carbon black, driven by environmental concerns and regulatory pressures. This shift not only helps reduce the carbon footprint but also aligns with the global push towards sustainability.

In the automotive sector, the demand for carbon black is rising due to its crucial role in manufacturing tires and other rubber components. As vehicle production increases, especially in emerging markets, the demand for carbon black continues to grow. Additionally, the energy storage sector is becoming a major application area for carbon black. It is used as a conductive additive in lithium-ion batteries, which are essential for electric vehicles and renewable energy systems. This trend is expected to significantly boost the market as the adoption of electric vehicles accelerates.

The construction industry also contributes to the growing demand for carbon black, utilizing it in materials like roofing membranes, cables, and sealants due to its durability and UV resistance. Furthermore, technological advancements are leading to the development of more specialized grades of carbon black, catering to specific industry needs and expanding its application range.

Use Cases

Rubber Reinforcement: The primary use of carbon black is in the rubber industry, where it is essential for reinforcing tires. Approximately 70% of carbon black produced globally is used in tire manufacturing, enhancing durability and performance. This use case is driven by the increasing demand for vehicles and the subsequent need for high-quality tires.

Plastics and Pigments: Carbon black serves as a pigment in plastics, offering UV protection and color consistency. Its application in plastic products is expanding due to the material’s ability to improve the mechanical properties of polymers.

Conductive Applications: In the electronics industry, carbon black is utilized for its conductive properties. It is incorporated into products like cables, antistatic films, and battery electrodes. For instance, in lithium-ion batteries, carbon black is used as a conductive additive, which is critical for the efficient performance of electric vehicles and energy storage systems.

Printing and Inks: Carbon black is a key ingredient in the production of printing inks, paints, and coatings. Its use in these applications is due to its ability to provide deep black coloration and enhance the longevity of printed materials.

Construction Materials: The construction industry uses carbon black in materials such as roofing membranes, sealants, and coatings. These applications benefit from carbon black’s UV resistance and durability, making it ideal for outdoor and long-lasting construction products.

Environmental Applications: Recovered carbon black, made from end-of-life tires and other rubber products, is gaining traction as a sustainable alternative. This environmentally friendly approach aligns with global efforts to reduce waste and carbon emissions.

Key Players Analysis

Birla Carbon Corporation is a leading global manufacturer and supplier of carbon black, a crucial component used in various industries. The company is expanding its production capabilities significantly, with plans to establish new production sites in India and Thailand, each with an initial capacity of 120,000 tonnes. Birla Carbon also focuses on sustainability, repurposing over 70% of its material waste and advancing its presence in the lithium battery materials sector through the acquisition of Nanocyl.

Cabot Corporation is a prominent player in the carbon black market, known for its innovative solutions and commitment to sustainability. Cabot has expanded its capacity with the opening of a new plant in Indonesia and the acquisition of Tokai Carbon’s activated carbon business, enhancing its product portfolio. The company has also invested in sustainable projects, like the implementation of energy recovery systems in its plants, reducing emissions, and improving efficiency.

Continental Carbon Company is a significant player in the carbon black industry, supplying high-performance carbon black for tires, industrial rubber products, and specialty applications. The company is expanding its global reach, with technology licensed in over 15 countries. Despite closing its Phenix City, Alabama plant due to environmental regulations, it is compensating with increased capacity at other US facilities and new plants in India and Turkey.

Orion Engineered Carbons S.A. is a global supplier of carbon black, catering to the rubber, coatings, printing, and polymer industries. The company is investing in sustainability by developing low-PAH and low-carbon footprint products. With production facilities in multiple countries, Orion is committed to meeting the evolving needs of its customers and enhancing its global supply chain to ensure consistent delivery of high-quality carbon black products.

PCBL Limited is a prominent player in the carbon black sector, focusing on producing high-quality carbon black used in various applications, including tires, plastics, and coatings. As a leading manufacturer in India, PCBL Limited has a strong market presence due to its extensive production capacity and advanced technology. The company is committed to innovation and sustainability, contributing to its competitive edge in the global market.

Mitsubishi Chemical Corporation is a major global supplier of carbon black, known for its high-performance products utilized in tires, electronics, and industrial applications. The company leverages advanced technologies to enhance product quality and environmental sustainability. Mitsubishi Chemical’s carbon black offerings are renowned for their durability and efficiency, helping it maintain a strong position in the international market.

Jiangxi Black Cat Carbon Black Co. Ltd is a major player in the carbon black industry, known for its extensive production capacity and advanced technology. The company focuses on producing high-quality carbon black, which is crucial for applications in tires, plastics, and coatings. Jiangxi Black Cat Carbon Black’s products are recognized for their performance and reliability, making it a key supplier in the global market.

Tokai Carbon Co. Ltd: is a leading carbon black manufacturer with a strong emphasis on innovation and quality. The company produces a variety of carbon black products used in tires, electronics, and other industries. Tokai Carbon is known for its cutting-edge technology and commitment to sustainability, making it a preferred choice for high-performance applications.

Longxing Chemical Stock Co. Ltd is a significant player in the carbon black sector, focusing on producing and supplying high-quality carbon black for various applications, including tires and industrial products. The company is known for its advanced manufacturing techniques and strong emphasis on research and development. They cater to both domestic and international markets, aiming to meet growing demands for carbon black in diverse industries.

Omsk Carbon Group is a major carbon black producer based in Russia, offering a broad range of carbon black products used in rubber, plastics, and coatings. Known for its high production capacity and technological advancements, the company plays a crucial role in the global carbon black market. Omsk Carbon Group emphasizes quality and innovation to support industries requiring durable and efficient carbon black solutions.

Atlas Organics focuses on the carbon black sector by offering eco-friendly and sustainable carbon black products. They utilize advanced technologies to produce high-quality carbon blacks, which are used in various applications such as tires, coatings, and plastics. Their commitment to environmental sustainability and innovation makes them a notable player in the carbon black industry.

Continental Carbon Company is a major player in the carbon black industry, specializing in high-performance carbon blacks for automotive, industrial, and consumer applications. They emphasize advanced production techniques to enhance product quality and efficiency. Their innovative approaches and state-of-the-art facilities make them a significant contributor to the sector’s growth and development.

Himadri Speciality Chemical Ltd is a significant player in the carbon black industry, focusing on high-performance specialty carbon blacks used in tires, plastics, and coatings. The company operates advanced production facilities and emphasizes innovation in developing new grades of carbon black to meet evolving market needs. Their commitment to quality and sustainability positions them as a key competitor in the sector.

Philips Carbon Black Limited is a prominent manufacturer of carbon black, serving various applications including tires, rubber, and plastics. The company is known for its focus on producing high-quality carbon blacks with consistent performance and environmental sustainability. Philips Carbon Black leverages advanced technologies to enhance production efficiency and product quality.

Orion Engineered Carbons GmbH is a leading player in the carbon black market, known for its high-performance products used in tires, coatings, and plastics. The company focuses on innovation and sustainability, offering a range of specialty carbon blacks that enhance product performance and durability. Orion’s commitment to environmental responsibility and operational excellence positions it as a key competitor in the global market.

Conclusion

carbon black market is driven by its essential role in industries like automotive, plastics, and electronics, where it enhances product durability and performance. Key players, including Orion Engineered Carbons, Cabot Corporation, and Continental Carbon, are at the forefront of innovation and quality, contributing to the sector’s growth. With increasing demand for high-performance materials and sustainability initiatives, the market is poised for continued expansion. Companies are focusing on technological advancements and eco-friendly practices to meet evolving customer needs and regulatory standards.

Yogesh Shinde

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