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Yogesh Shinde

Coated Steel Market: Valuation to Reach USD 52.5 Billion by 2033

July 30, 2024 by Yogesh Shinde

Introduction

The global Coated Steel Market is projected to grow significantly over the next decade, with its market size expected to reach USD 52.5 billion by 2033, up from USD 31.9 billion in 2023, representing a compound annual growth rate (CAGR) of 5.1% during the forecast period from 2024 to 2033. This growth is driven by several factors, including the rising demand from the construction and automotive sectors. Coated steel is preferred in construction for its durability, lightweight properties, and corrosion resistance, making it ideal for industrial roofing, cladding, and other applications.

Regionally, the Asia-Pacific market is expected to grow the fastest, fueled by significant construction activities and increasing automotive production in countries like China and India. North America and Europe also show promising growth due to advancements in the construction and automotive industries, along with supportive government policies promoting sustainability and infrastructure development.

Dongkuksteel Mill Co., Ltd. is a prominent manufacturer in the coated steel market, focusing on producing galvanized and pre-painted steel products. Known for their robust quality and advanced manufacturing techniques, Dongkuksteel’s coated steel products are widely used in construction, home appliances, and automotive sectors. The company’s commitment to innovation and sustainability has helped it maintain a strong market presence and a reputation for high-quality steel solutions.

Baosteel Metal Products Co., Ltd., a key player in the coated steel sector, specializes in the production of advanced hot-dip Al-Zn coated steel sheets. These sheets combine aluminum and zinc to provide excellent corrosion resistance and durability, making them suitable for construction, automotive, and appliance applications. The company’s products are known for their high-quality standards and innovative technology, solidifying its position as a leader in the steel industry.

Key Takeaways

  • The Coated Steel Market is projected to grow from USD 31.9 billion in 2023 to USD 52.5 billion by 2033, at a CAGR of 5.1%.
  • Fluoropolymers dominate with 24.6%, due to their superior properties and wide-ranging applications.
  • Coil coating leads with 45.2%, favored for its efficiency and high-quality output.
  • Liquid form dominates with 72.6%, preferred for its versatility and ease of application.
  • Building & construction leads with 42.9%, driven by high demand for durable and corrosion-resistant materials.
  • APAC leads with a 38.7% market share, fueled by extensive industrial and construction activities.
  • North America holds a 25.4% market share, supported by advancements in manufacturing and infrastructure projects.

Statistics

  • JSW Steel introduced zinc-magnesium-aluminium alloy coated steel and aimed for a 50 percent market share within one year. With an investment of Rs 500 crore, JSW set up 0.9 million tonnes capacity in Karnataka and Maharashtra.
  • JSW Steel has invested around Rs 500 crore in setting up the coated capacity of 0.9 million tonnes per annum at Karnataka and Maharashtra
  • The company said the Indian market for zinc-magnesium-aluminum alloy-coated steel has grown more than sixfold from about 15,000 metric tonnes to 120,000 in FY24. So far the entire market requirement was serviced by imports.
  • Hard machining is a process of machining hardened steel specimens with a wide range of hardness, which varies between 45 and 65 HRC.
  • Hot-dip galvanized is a metallic steel type that is, as the name suggests, dipped in motel form of either pure zinc or zinc alloy. This molten zinc form is at a temperature ranging between 820 and 860 degrees Fahrenheit.
  • In 2023, the European Union consumed 151 million tonnes (mt) of coated steel, while other European countries accounted for 42 mt. The Commonwealth of Independent States (CIS) saw a demand of 51 mt. In North America, the USMCA region (United States, Mexico, and Canada) had a consumption of 135 mt.
  • Central and South America together used 46 mt. The Middle East and Africa’s demand reached 93 mt. The highest consumption was in Asia and Oceania, with a significant 1304 mt. Overall, the global demand for coated steel amounted to 1822 mt.
  • In 2023, the demand for coated steel was distributed across different product shapes. Flat products had a consumption of 729 million tonnes (mt). Long products saw a higher demand, reaching 893 mt. Tube products accounted for 200 mt. The total global demand for coated steel in all product shapes was 1822 mt.
  • In 2023, the construction sector, including structural and building work, led the demand for coated steel with 891 million tonnes (mt). Mechanical engineering followed with 295 mt. The automotive industry used 137 mt, while other transport sectors, including shipbuilding and rail, accounted for 64 mt.
  • Domestic appliances required 62 mt, and metal products utilized 208 mt. The oil and gas exploration and transport sector consumed 115 mt. The defense sector’s demand was 16 mt, and other industries or miscellaneous applications totaled 34 mt. Altogether, the global demand for coated steel reached 1822 mt.
  • Licenses to import steel totaled 2,618,700 short tons (st) in May, according to US government data. While down 4.9% from April’s final count of 2,804,330 st, remember that imports were at a 22-month high in April.
  • Finished steel imports, climbing higher for a third consecutive month, drove the increase in import arrivals with 2,133,360 of May licenses. This marks the highest month for finished steel imports since August 2022.
  • Flat-rolled steel imports were near a two-year high, with 1,101,360 st of licenses counted in May.
  • providing protection to the steel and can provide excellent corrosion resistance even on the cut edges it can be 100% Zinc but is often made up of Zinc & Aluminium and the exact proportion of each is unique depending on the supplier and the product.

For additional information on the vendors covered – Grab an Exclusive Sample Report@ https://market.us/report/coated-steel-market/#requestSample

Emerging Trends

Sustainability Initiatives: Coated steel manufacturers are increasingly adopting sustainable practices. This includes reducing carbon emissions through the use of renewable energy and implementing energy-efficient production technologies.

Technological Advancements: The integration of automation and digital technologies in the steel production process is leading to higher efficiency and better quality control. Innovations such as advanced coating techniques are enhancing the durability and functionality of coated steel products.

Market Shifts: Changes in global trade dynamics, including tariffs and trade agreements, are affecting the coated steel market. These shifts are influencing supply chains and pricing strategies across different regions.

Growing Demand in Construction: The construction sector remains a major driver for coated steel demand. The material’s durability and versatility make it a preferred choice for modern building projects, particularly those focusing on sustainability and longevity.

Automotive Industry Growth: The automotive sector’s move towards lighter and more fuel-efficient vehicles is boosting the demand for coated steel. High-strength, lightweight steel alloys are being used more frequently to improve vehicle performance and reduce emissions.

Increased Recycling: There is a significant emphasis on recycling in the steel industry. Coated steel products are being recycled more efficiently, contributing to a circular economy and reducing the environmental impact of steel production.

Use Cases

Construction: Coated steel is widely used in construction for structural components and building exteriors due to its durability and resistance to corrosion. For instance, it is a popular choice for roofing and wall panels, which account for a significant portion of the market.

Automotive Industry: The automotive sector relies heavily on coated steel for manufacturing various vehicle parts. Its use in car bodies and other components helps in enhancing durability and resistance to rust, contributing to safety and longevity.

Domestic Appliances: Coated steel is used in manufacturing appliances like refrigerators, washing machines, and ovens. Its resistance to wear and aesthetic appeal makes it ideal for both interior and exterior parts of these appliances.

Mechanical Engineering: In mechanical engineering, coated steel is used for making tools and machinery. Its protective coating ensures longevity and reduces maintenance costs, making it a cost-effective choice for industrial applications.

Oil and Gas: The oil and gas industry uses coated steel for pipelines and drilling equipment. The coating protects the steel from harsh environmental conditions, extending the life of the equipment and ensuring safety.

Defense: In the defense sector, coated steel is used for manufacturing military vehicles and equipment. The protective coating enhances the durability and performance of these critical assets under extreme conditions.

Key players

Dongkuksteel Mill Co., Ltd. is a prominent manufacturer in the coated steel market, focusing on producing galvanized and pre-painted steel products. Known for their robust quality and advanced manufacturing techniques, Dongkuksteel’s coated steel products are widely used in construction, home appliances, and automotive sectors. The company’s commitment to innovation and sustainability has helped it maintain a strong market presence and a reputation for high-quality steel solutions.

Baosteel Metal Products Co., Ltd., a key player in the coated steel sector, specializes in the production of advanced hot-dip Al-Zn coated steel sheets. These sheets combine aluminum and zinc to provide excellent corrosion resistance and durability, making them suitable for construction, automotive, and appliance applications. The company’s products are known for their high-quality standards and innovative technology, solidifying its position as a leader in the steel industry.

JSW Steel, Coated Products Limited is a key entity in India’s coated steel market, known for its extensive range of galvanized, galvalume, and color-coated steel products. The company operates several state-of-the-art coating lines across India, producing high-quality steel that meets stringent international standards. Their coated steel products are widely used in the construction, automotive, and appliance sectors, positioning JSW Steel as a leader in providing durable and aesthetic steel solutions.

Kobe Steel, Ltd. is a significant player in the coated steel sector, primarily through its joint venture, PRO-TEC Coating Company. This collaboration with U.S. Steel focuses on producing high-strength, hot-dipped galvanized steel for the automotive industry. Recently, Kobe Steel has expanded its capabilities by investing $400 million in a continuous annealing line at PRO-TEC’s Ohio facility, enhancing the production of advanced high-strength and ultra-high-strength steels.

Severstal, a leading steel and mining company, has a robust presence in the coated steel sector. They focus on high-quality, value-added products, including galvanized and polymer-coated steel, which are essential for the construction, automotive, and consumer goods industries. Severstal’s coated steel operations are driven by advanced technologies that ensure durability and corrosion resistance, meeting diverse customer needs.

BlueScope Steel Limited is a key player in the coated steel market, known for its innovative and high-performance products such as COLORBOND® and ZINCALUME® steels. These products are widely used in building and construction due to their superior durability and aesthetic appeal. BlueScope continues to expand its coated steel capacity with strategic investments, including a new metal coating line in Western Sydney and advancements in its US operations. The company’s strong financial performance and commitment to sustainability underpin its growth in the coated steel sector.

ThyssenKrupp Steel Europe plays a significant role in the coated steel sector by offering innovative products such as the pladur® line. These organic coil-coated steels are used extensively in construction, appliances, and energy sectors due to their superior corrosion protection and diverse surface finishes. The company emphasizes cost-effective production, sustainability, and high-quality materials that are UV and corrosion-resistant, making them ideal for various applications like solar energy systems and HVAC housings.

Nippon Steel Corporation is a leading player in the coated steel market, known for its advanced technological capabilities and high-quality products. The company offers a wide range of coated steel products, including those with high corrosion resistance and excellent formability, catering to sectors such as automotive, construction, and appliances. Their innovative solutions focus on enhancing product performance while ensuring sustainability and cost efficiency.

J. K. Steel Strips LLP specializes in producing coated steel products, including galvanized and color-coated steel strips. The company focuses on high-quality steel solutions for various industries such as automotive and construction. Their coatings enhance durability and resistance to corrosion, making their products suitable for demanding applications. With a commitment to technological advancements, J. K. Steel Strips aims to meet evolving market demands and maintain competitive pricing.

United States Steel Corporation is a leading player in the coated steel sector, offering a range of products including galvanized and pre-painted steel. The company’s advanced coating technologies improve the longevity and performance of its steel in various applications, from appliances to construction. U.S. Steel emphasizes innovation and sustainability in its operations, aiming to provide high-quality coated steel solutions while addressing environmental concerns.

Conclusion

In conclusion, the coated steel demand is experiencing steady growth, underpinned by increasing demand across various industries, including construction, automotive, and appliances. Coated steel offers significant advantages such as enhanced durability, corrosion resistance, and aesthetic appeal, making it a preferred material in many applications. The market is benefitting from advancements in coating technologies, which improve the performance and versatility of coated steel products.

The rise in urbanization and infrastructure development globally is driving the need for high-quality, durable building materials, further fueling the demand for coated steel. Additionally, the automotive industry’s shift towards more resilient and lightweight materials is contributing to market expansion. As environmental regulations become stricter, the focus on sustainable and eco-friendly coating solutions is also gaining traction.

Sources:

  • https://economictimes.indiatimes.com/industry/indl-goods/svs/steel/jsw-steel-eyes-50-per-cent-market-share-in-coated-steel-segment/articleshow/110554865.cms?from=mdr
  • https://hamasteel.com/coated-steel-manufacturer/
  • https://www.steelonthenet.com/consumption.html
  • https://www.benbowsteels.com/blog/prepainted-steel-composition/
  • https://www.dongkuk.co.in/
  • https://m.baosteel.co/
  • https://www.jswsteel.in/jsw-steel-coated-products-limited-0
  • https://www.kobelco.co.jp/english/products/prodcut/
  • https://severstal.com/eng/clients/construction/
  • https://tatabluescopesteel.com/
  • https://www.thyssenkrupp-steel.com/en/products/organic-coated-strip-and-sheet/
  • https://www.niscs.nipponsteel.com/en/
  • https://www.jksteelcorp.com/
  • https://www.ussteel.com/customers/products/coated-sheet

Filed Under: News

Adipic Acid Market Towards a USD 9.1 Billion by 2033

July 29, 2024 by Yogesh Shinde

Introduction

The global adipic acid market is projected to grow significantly in the coming years, with its market size expected to reach USD 9.1 billion by 2033, up from USD 6.1 billion in 2023, reflecting a compound annual growth rate (CAGR) of 4.1% from 2023 to 2033. This growth is driven by several factors, including increased demand from the automotive and electronics industries, where adipic acid is a key component in the production of nylon 6,6 fibers and resins. The rise in electric vehicle adoption is also fueling the demand for lightweight and durable materials such as nylon, which is used extensively in vehicle manufacturing.

Challenges in the market include the volatility in raw material prices and the environmental concerns associated with adipic acid production, which is traditionally derived from petrochemical sources. However, there is a growing trend towards the development of bio-based adipic acid, which is expected to mitigate some of these environmental concerns and provide new growth opportunities.

Asia’s only adipic acid producer with two production bases – one in the Asahi Kasei production complex at Nobeoka City in southern Japan, and the other in South Korea through production consignment – ensuring a sure, stable supply that meets the widespread and growing demand for adipic acid. Asahi Kasei Corporation is actively involved in the adipic acid sector, primarily producing it as an intermediate for their engineering plastic, Leona™ PA66. This plastic is used in automotive, electronics, and airbag fabrics due to its high heat resistance and rigidity.

Invista is a key player in the adipic acid market, leveraging its production capabilities to support the manufacturing of nylon 6,6 fibers and resins. These materials are crucial for various applications, including automotive components, textiles, and industrial products. INVISTA’s commitment to sustainability is evident through its investment in advanced technologies and processes to enhance the efficiency and environmental footprint of its adipic acid production​

Statistics

  • About 2.5 billion kilograms of this white crystalline powder are produced annually, mainly as a precursor for the production of nylon.
  • The molecular weight of adipic acid: is 146.1412
  • Exact mass of adipic acid: 146.057908808
  • The melting point of adipic acid ranges from 176 to 185 °C, which is equivalent to 349 to 365 °F or 449 to 458 K.
  • This substance is registered under the Reach Regulation and is manufactured in and/or imported to the European Economic Area, at ≥ 1 000 000 to < 10 000 000 tonnes per annum.
  • The density of adipic acid at 25 °C is 1.360 g/cm³. Its flash point is 196 °C, and it has an ignition temperature of 405 °C.
  • Adipic acid has a pH value of 2.7 when dissolved in water at a concentration of 23 g/l at 25 °C. Its vapor pressure is 0.097 hPa at 18.5 °C, and its bulk density is 700 kg/m³.
  • solubility of adipic acid is 15g/l
  • Adipic acid has an oral LD50 of 5700 mg/kg in rats. For dermal exposure, the LD50 in rabbits is greater than 7940 mg/kg.
  • Adipic acid has an assay (acidimetric) of at least 99.0%. The melting range of the acid has a lower value of 150 °C or higher and an upper value of 154 °C or lower.
  • Reduction of ccMA to adipic acid is performed using platinum, rhodium, or palladium catalysts, with a catalyst cost of around $0.30 per kg of adipic acid.
  • Direct production of adipic acid from glucose through a reverse adipate degradation pathway has been achieved but has a lower maximum theoretical yield (67%)
  • Techno-economic analysis (TEA) accounting for both fixed and variable costs concluded that a fully biological route to adipic acid from glucose would result in an adipic acid price point of $1.36/kg, while fully chemical and hybrid biological and chemical routes would result in price points of $1.56/kg and $1.48/kg.
  • A separate TEA showed that switching feedstock from glucose to lignin monomers reduced adipic acid minimum selling price by 50% due to increased productivity and decreased feedstock cost.
  • Adipic acid has an assay (acidimetric) of at least 99.0%. The melting range of the acid has a lower value of 150 °C or higher and an upper value of 154 °C or lower.

Don’t Miss Out: Get Your Hands on Our PDF Sample Report to Uncover the Market @ https://market.us/report/adipic-acid-market/#requestSample

Emerging Trends

Increased Demand for Nylon: The demand for adipic acid is driven by its extensive use in the production of nylon 6,6. This polymer is widely used in textiles, automotive components, and industrial applications due to its strength, flexibility, and durability.

Lightweight Materials in Automotive: The automotive industry is increasingly adopting lightweight materials for better fuel efficiency and reduced emissions. Adipic acid-based nylon components, such as air intake manifolds and engine covers, are essential in achieving these goals​.

Sustainable Production Methods: There is a significant shift towards sustainable production of adipic acid. Companies are exploring bio-based and low-carbon methods, such as enzymatic fermentation using renewable feedstocks like glucose and lignocellulosic biomass, to reduce environmental impact and reliance on petroleum​.

Rising Packaging Applications: Adipic acid is used in the production of polyethylene terephthalate (PET) resins, which are crucial for packaging applications.

Growth in Polyurethanes: Adipic acid is a key ingredient in polyurethane production, which is widely used in furniture, insulation, automotive, and footwear industries. The increasing use of polyurethanes in these sectors is driving the demand for adipic acid.

Use Cases

Nylon Production: Adipic acid is essential for making nylon-6,6, a versatile synthetic polymer used in textiles, carpets, and industrial products. Approximately 70% of adipic acid is used in nylon production. For instance, the global demand for nylon fibers is projected to reach 4.4 million tons by 2025.

Polyurethane Manufacturing: It is used in making polyurethane, a material found in foams, coatings, and adhesives. Adipic acid contributes to about 15% of the total polyurethane market. The global polyurethane market size was valued at $79 billion in 2022, with significant growth expected.

Plasticizers and Additives: Adipic acid is used in producing plasticizers, which enhance the flexibility and durability of plastics. It is a key component in about 5% of plasticizer formulations, contributing to the global plasticizer market, valued at $27 billion in 2023.

Food and Beverage Industry: Adipic acid is also used as a food additive for acidifying and flavoring. It is utilized in around 2% of the food additives market, which was valued at $45 billion in 2023.

Key players

Asia’s only adipic acid producer with two production bases – one in the Asahi Kasei production complex at Nobeoka City in southern Japan, and the other in South Korea through production consignment – ensuring a sure, stable supply that meets the widespread and growing demand for adipic acid. Asahi Kasei Corporation is actively involved in the adipic acid sector, primarily producing it as an intermediate for their engineering plastic, Leona™ PA66. This plastic is used in automotive, electronics, and airbag fabrics due to its high heat resistance and rigidity.

Invista is a key player in the adipic acid market, leveraging its production capabilities to support the manufacturing of nylon 6,6 fibers and resins. These materials are crucial for various applications, including automotive components, textiles, and industrial products. INVISTA’s commitment to sustainability is evident through its investment in advanced technologies and processes to enhance the efficiency and environmental footprint of its adipic acid production​

Lanxess, a global leader in specialty chemicals, actively participates in the adipic acid sector through its high-quality production capabilities. The company leverages advanced technologies to manufacture adipic acid, a key ingredient in the production of nylon and other polymers. Lanxess’s commitment to sustainability and innovation in its processes ensures high-performance products while minimizing environmental impact.

Liaoyang Tianhua Chemical Co., Ltd is a prominent Chinese manufacturer specializing in adipic acid production. The company utilizes modern technology to produce high-purity adipic acid, essential for creating nylon and various polyurethanes. Their focus on efficiency and product quality supports their position in the global market.

Synergistic vertical integration, of polyamide production in particular, is one of Radici Group’s strengths. Indeed, the Group has total control over its production chain, from chemical intermediates, such as adipic acid, to polyamides 6 and 6.6, engineering polymers, and synthetic yarn. Radici Partecipazioni S.p.A. is actively involved in the adipic acid sector through its subsidiary Radici Chimica. They focus on producing high-quality adipic acid, which is a key raw material for nylon manufacturing. Their operations emphasize sustainable practices and innovation, contributing to the competitive landscape of the global adipic acid market.

Solvay is a significant player in the adipic acid sector, leveraging its advanced chemical engineering capabilities. The company produces adipic acid primarily for the automotive and textile industries, where it is used to create durable nylon products. Solvay’s commitment to sustainability and technological innovation enhances its market position.

Sumitomo Chemical Co., Ltd. is a prominent player in the adipic acid market, known for its strong presence in the production and supply of this crucial compound used in manufacturing nylon and other polymers. The company leverages advanced technology to produce high-quality adipic acid efficiently, supporting various industrial applications globally. Their commitment to sustainability and innovation helps them maintain a competitive edge in the industry.

Domo Chemicals operates as a key supplier in the adipic acid sector, focusing on producing high-purity adipic acid for use in textiles, automotive, and other industrial sectors. The company emphasizes sustainability in its production processes, aiming to reduce environmental impact while delivering reliable and high-performance products to its clients worldwide. DOMO’s expertise and commitment to quality make it a significant contributor to the global adipic acid market.

Ascend Performance Materials is a key player in the adipic acid sector, focusing on producing high-quality adipic acid used in various applications, including the manufacturing of nylon and polyurethane. The company leverages its advanced technologies and operational expertise to enhance production efficiency and product consistency.

Conclusion

The adipic acid market is expanding due to increasing needs in the automotive, electronics, and textiles industries, where it is used to produce nylon and other essential materials. Companies are investing in eco-friendly production methods to meet regulatory standards and reduce environmental impact, reflecting a shift towards more sustainable practices. Innovations in production technologies are improving efficiency and reducing costs, enabling manufacturers to better meet the growing market demand. The market is influenced by fluctuations in raw material prices and global economic conditions, impacting supply chains and pricing strategies. Key players like Ascend Performance Materials and DOMO Chemicals are enhancing their market positions through strategic investments and advancements in production technology.

Sources:

http://exposome-explorer.iarc.fr/compounds/2079
https://en.wikipedia.org/wiki/Adipic_acid_dihydrazide
https://echa.europa.eu/substance-information/-/substanceinfo/100.004.250
https://www.merckmillipore.com/IN/en/product/Adipic-acid,MDA_CHEM-818650
https://www.asahi-kasei.com/services_products/search/
https://adi-pure.invista.com/
https://lanxess.com/en/media/press-releases/2024/02/lanxess-increases-prices-for-adipic-acid#:~:text=Specialty%20chemicals%20company%20LANXESS%20is,costs%20over%20the%20past%20months.
http://www.lythchem.com/cgi/search-en.cgi?f=product_en_1_&id=18669&t=product_en_1_
https://www.radicigroup.com/en/corporate/radicigroup/profile
https://www.solvay.com/en/product/adipic-acid
https://www.sumitomocorp.com/en/asia-oceania/scin/key-business-area/chemicals_electronics
https://www.domochemicals.com/en/products/chemical-intermediates/adipic-acid
https://www.ascendmaterials.com/chemical/adipic-acid-aa/

Filed Under: News

Polyamide Market is Likely to Reach USD 80.0 Bn by 2033

July 29, 2024 by Yogesh Shinde

Introduction

The global Polyamide Market is poised for significant growth, with its size expected to reach USD 80.0 billion by 2033, up from USD 42.6 billion in 2023, reflecting a robust CAGR of 6.5% from 2023 to 2033. This growth is driven by increasing demand from the automotive and electronics sectors, where polyamides are valued for their strength, lightweight properties, and versatility. Polyamides are extensively used in the manufacture of automotive components, electronic connectors, and consumer electronics, benefiting from trends like vehicle electrification and the proliferation of smart devices.

One of the key growth factors is the rising application of polyamides in engineering plastics, especially in the automotive industry where the demand for lightweight and durable materials is escalating. Additionally, the market is witnessing significant advancements, such as the development of bio-based polyamides, which cater to the growing sustainability concerns across various industries​, However, the market faces challenges such as fluctuations in raw material prices, particularly those derived from petrochemicals, which can impact production costs. Competition from alternative materials like polyester and polyethylene also poses a challenge, as does economic uncertainty and trade disruptions which can affect global supply chains and market stability.

Ascend Performance Materials LLC is a leading player in the polyamide sector, recognized for producing high-quality nylon 6,6. They are known for their integrated manufacturing process, which spans from the production of key raw materials to finished polyamide products. Ascend focuses on providing innovative solutions for various industries, including automotive, electronics, and consumer goods, leveraging its robust R&D capabilities and extensive market reach to drive growth and sustainability in the polyamide market.

Solvay Performance Polyamides, a world leader in polyamide-based performance materials, announces the start of production of engineering plastics in San Luis Potosí, Mexico. offering a diverse range of polyamide products that cater to demanding applications in the automotive, electronics, and industrial sectors. In 2020, Solvay sold its polyamide business to BASF, enhancing BASF’s product portfolio with well-known brands like Technyl®. This acquisition has strengthened BASF’s market presence and supply chain capabilities, particularly in Asia and the Americas, by integrating Solvay’s advanced R&D facilities and production sites into its operations.

Key Takeaways

Market Projection: The polyamide market is to reach USD 80.0 billion by 2033, growing at 6.5% CAGR from USD 42.6 billion in 2023.

Leading Products: Polyamide 6 holds a 52.4% market share, followed closely by Polyamide 66.

Primary Applications: Engineering Plastics capture 48.6% market share, driven by the automotive and electronics sectors.

End-Use Sectors: The automotive sector leads with a 39.7% market share, followed by Electrical & Electronics.

Regional Analysis: Asia Pacific dominates with a 42.8% market share, driven by rapid industrialization and key sector growth.

Statistics

  • The transportation manufacturing industry is the major consumer, accounting for 35% of polyamide (PA) consumption.
  • A polyamide fiber is defined by BISFA as being “a fiber composed of linear macromolecules having in the chain recurring amide linkages, at least 85% of which are joined to aliphatic or cycloaliphatic units.
  • To produce fibers from the polyamide polymers the molten polymer is pumped through spinneret holes at a temperature approaching 300 degrees C to form filaments that are cooled and solidified in a quenched air stream.
  • PA-6 and PA-66 account for about 90% of all polyamide products, and both are equally important.
  • At present, hydrolysis polymerization is commonly used in industry. That is, caprolactam melts under a nitrogen gas flow and 0.5 MPa conditions, then it is heated to 267 °C, and water vapor is continuously added at 10 kg/h for 0.5 h.
  • Polyamides are also the most abundant plastics at five different drinking water sites with a share of 33%, and polyamides account for 17% of microplastics in Italian sewage treatment plants.
  • Polyamides are the most common polymers in pig lungs with a share of up to 46.11%, and microplastics account for up to 35.6% among ten fish species in the English Channel.
  • There are mainly two types of depolymerization processes: one is depolymerization under high temperature and reduced pressure in the presence of acid or alkali organic solvent (acidic hydrolysis or alkaline hydrolysis mechanism); the other is depolymerization under conditions without acid or alkali in the presence of water at 270–350 °C.
  • PA accounts for about 10% of marine debris, and according to the World Animal Protection Association, over 600,000 tons of fishing gear, including nylon nets discarded by fishermen, are dumped into the ocean each year.
  • Zimmer (Germany) has established a 20,000 t/a PA-6 acid depolymerization recycling production line, BASF (Germany) has established a 20,000 t/a PA-6 acid depolymerization and alkali depolymerization, 24,000 t/a PA-66 alkali depolymerization and 590 t/a PA-6 acid depolymerization recycling production line.
  • Rhône-Poulenc Société Anonyme (France) has established a 50,000 t/a PA-66 alkali depolymerization recycling production line, and Dupont (USA) has established a 230 t/a PA-66 methanol alcoholysis depolymerization recycling production line.
  • The incineration of polyamides only produces 30.2 MJ kg−1 of energy.
  • The main product of the slow pyrolysis of PA-66 at 400 °C is cyclopentanone.
  • Through mechanical recycling of carbon fiber reinforced with a mass fraction of 30% PA-66, it was found that mechanical recycling can only degrade original samples to a limited extent, and aging causes significant performance loss.
  • Studies have shown that PA (powder) can be recovered by reverse solvent precipitation using supercritical carbon dioxide at 40 °C under a pressure of 84–125 bar.
  • The most commonly used PA-6 and PA-66 can absorb up to 10% of water from humid air and can absorb 2% to 4% of water in a general humidity environment.
  • Research on the hydrothermal reaction of PA-6 emerged as required. When the temperature is above 160 °C, PA-6 will dissolve in water under pressure.

Emerging Trends

Increased Use of Bio-based Polyamides: There’s a growing shift towards bio-based polyamides due to environmental concerns and sustainability goals. These materials offer similar performance to traditional polyamides but with a reduced carbon footprint.

Expansion in Automotive Applications: Polyamides are increasingly used in the automotive sector for manufacturing lightweight, durable, and heat-resistant components, which help in improving fuel efficiency and reducing emissions.

Growth in the Electrical and Electronics Sector: Polyamides are gaining traction in the electrical and electronics industry due to their excellent insulating properties and resistance to high temperatures, making them ideal for components like connectors and circuit boards.

Rise of Long Glass Fiber Reinforced Polyamide: This variant is expected to see significant growth due to its superior mechanical properties and lightweight, which are essential for automotive and industrial applications.

Advancements in 3D Printing: Polyamides, particularly polyamide-6, are becoming popular in 3D printing for their ductility, impact resistance, and affordability. This trend is expanding the market for customized and complex parts.

Regional Growth in Asia Pacific: The Asia Pacific region is anticipated to experience the highest growth due to rapid industrialization, increasing automotive production, and significant foreign investments in countries like China, India, and Japan.

Use Cases

Automotive Industry: Polyamides are extensively used in the automotive sector for manufacturing parts like fuel lines, cooling systems, and under-the-hood components due to their excellent heat resistance, chemical resistance, and mechanical strength. This application is crucial as the global automotive polyamide market is expected to grow significantly, driven by the increasing production of vehicles and demand for lightweight materials.

Electronics and Electrical: Polyamides are used in the electronics industry for insulating cables and wires, connectors, and switches. Their high dielectric strength and resistance to thermal aging make them suitable for these applications. The use of polyamide in electronic components helps enhance the durability and safety of devices.

Textile Industry: In textiles, polyamides are used to produce durable and abrasion-resistant fabrics such as nylon. This application is significant in sportswear, outdoor gear, and fashion, where the material’s lightweight and strong properties are highly valued.

Consumer Goods: Polyamides are used in manufacturing various consumer goods, including kitchen utensils, sports equipment, and tools. Their versatility and resistance to wear and tear make them ideal for everyday products.

Packaging: In the packaging industry, polyamides are used to create flexible packaging materials that offer good barrier properties against gases and moisture, thus extending the shelf life of food products. This application is growing due to increasing demand for sustainable and high-performance packaging solutions.

Medical Applications: Polyamides are used in medical devices and equipment due to their biocompatibility, sterilizability, and strength. Applications include surgical instruments, catheters, and dental floss.

Key Players

Ascend Performance Materials LLC is a leading player in the polyamide sector, recognized for producing high-quality nylon 6,6. They are known for their integrated manufacturing process, which spans from the production of key raw materials to finished polyamide products. Ascend focuses on providing innovative solutions for various industries, including automotive, electronics, and consumer goods, leveraging its robust R&D capabilities and extensive market reach to drive growth and sustainability in the polyamide market.

Solvay Performance Polyamides, a world leader in polyamide-based performance materials, announces the start of production of engineering plastics in San Luis Potosí, Mexico. offering a diverse range of polyamide products that cater to demanding applications in the automotive, electronics, and industrial sectors. In 2020, Solvay sold its polyamide business to BASF, enhancing BASF’s product portfolio with well-known brands like Technyl®. This acquisition has strengthened BASF’s market presence and supply chain capabilities, particularly in Asia and the Americas, by integrating Solvay’s advanced R&D facilities and production sites into its operations.

BASF, they are one of the leading producers of polyamides and precursors used for various applications ranging from packaging and textiles to films and engineering plastics. BASF SE is actively engaged in the polyamide sector, focusing on sustainable solutions. Their Ultramid® Ccycled® polyamides, including PA6 and PA6.6, are certified under the Recycled Claim Standard (RCS) for textile applications. This certification supports the use of recycled raw materials in textile production, aligning with BASF’s commitment to reducing fossil raw material usage and promoting circular economy practices.

Polyamides and their outstanding properties are a popular material for lightweight applications – especially in the automotive industry. With LEONA™, Asahi Kasei offers a broad range of polyamide types for lightweight and UV-resistant applications. Asahi Kasei has been active on the market with LEONA™ since 1975. As one of only four fully integrated polyamide manufacturers worldwide, the company can produce PA 66 completely from monomer to compound and supply the market independently from external factors.

DuPont de Nemours, Inc. is a prominent player in the polyamide sector, leveraging its extensive expertise in high-performance materials. The company focuses on producing innovative polyamide solutions such as Zytel® and Crastin®, which are widely used in automotive, electronics, and industrial applications. DuPont’s advanced polyamide products offer superior durability, heat resistance, and mechanical strength, contributing significantly to the growth and development of the polyamide market. The company’s commitment to sustainability and continuous innovation keeps it at the forefront of the industry.

RadiciGroup is one of the most experienced polyamide producers in the global chemical sector. Its product portfolio includes polyamide 6, polyamide 6.6, polyamides 6.10 and 6.12 (Radipol®), adipic acid, nitric acid, and hexamethylenediamine (Radichem®). The core of the RadiciGroup Specialty Chemicals Business Area has always been the historic production site in Novara, covering a total area of over 350,000 square meters, which chiefly produces polyamide 6.6. This plant is a brilliant example of vertically integrated polyamide 6.6 production, starting with the production of monomers, adipic acid, and hexamethylenediamine, and the chemicals needed to produce them, nitric acid and hydrogen.

Shenma Group Co., Ltd. held by Pingmei Shenma Group, is a large-sized enterprise that engages in chemical and chemical fiber. It is the management platform of the nylon plate of Pingmei Shenma Group. The stock abbreviation is Shenma Stock, and the stock code is 600810. The production capacity of our leading products nylon 66 industrial yarn and cord fabric ranks first in the world; the production capacity of nylon 66 salt and nylon 66 slice ranks first in Asia. “Shenma” brand has won titles such as “China Top Brand”, “China Famous Brand”, etc. Shenma nylon products are sold to more than 40 countries and regions in Europe, America, and Asia, and they are highly praised by clients both at home and abroad.

Jiangsu Huayang Nylon Co., Ltd. is an innovative enterprise with nylon 66 slices, engineering plastics, nylon cable ties, polyester sewing thread production, sales, and service as the main body. Huayang nylon has several large-scale production bases in the local area, with 50000 tons of nylon 66 polymerization production capacity, nylon cable ties with an annual output of more than 1.8 billion articles, and has a domestic advanced polyester spinning, spinning, twisting as one of the flowing production lines.

Arkema SA, another major player in the polyamide market, offers a range of high-performance polyamides under the Rilsan® brand, primarily based on bio-sourced raw materials. The company focuses on sustainability and innovation, providing polyamides for automotive, electronics, and sports applications. Arkema’s polyamides are known for their lightweight properties and resistance to chemicals and abrasion, which help in reducing carbon footprints and enhancing the performance of end products​.

VESTAMID® stands for an entire range of polyamides with custom-tailored properties. Evonik can meet virtually any customer requirement with an extremely wide range of VESTAMID® grades. Evonik Industries AG is a leading producer of polyamide 12 (PA12), marketed under the VESTAMID® brand. The company recently expanded its PA12 production capacity by over 50% with a new complex at the Marl Chemical Park in Germany. This expansion supports growing demand in sectors like automotive, oil and gas pipelines, and 3D printing. Evonik’s PA12 is known for its durability, low water absorption, and high resistance to chemicals, making it suitable for various high-performance applications.

EMS-Grivory, part of the EMS Group, is a leading manufacturer of high-performance polyamides, known for their extensive application in the automotive, electronics, and consumer goods sectors. They produce a wide range of specialty polyamides under the trade names Grivory, Grilamid, and Grilon, designed for injection molding and extrusion processes. The materials in this product range are based on semi­ crystalline polyamides with partially aromatic content. The materials in this product range are based on semi­ crystalline polyamides with partially aromatic content. Grivory GV is supplied as granules for further processing in injection molding or extrusion processes using conventional commercially available equipment and molds.

UBE Industries, Ltd., headquartered in Japan, is a prominent player in the polyamide market, offering a comprehensive portfolio of polyamide resins. They are recognized for their innovation in producing high-quality polyamides used extensively in the automotive, electronics, and packaging industries. UBE’s polyamide products are known for their superior mechanical properties, chemical resistance, and thermal stability, making them suitable for demanding applications and contributing significantly to advancements in lightweight, high-performance materials.

Royal DSM NV, the global Life Sciences and Materials Sciences company headquartered in the Netherlands, has inaugurated a polyamide 6 (PA6) plant in Jiangyin (Jiangsu province, China). This first Akulon® PA6 polymerization plant for DSM in China significantly supports the increasing demand for polyamide 6 in the region, and also contributes to the development of the fast-growing food packaging industry in China and Asia-Pacific. The plant produces high-viscosity grades of Akulon® PA6 to meet the needs of the fast-growing high-end food packaging market in Asia. China is very important in DSM’s strategy Vision 2010 – Building on Strengths.

Lanxess AG is a key contributor to the polyamide market, offering a diverse portfolio of high-performance polymers. Their polyamides are used in automotive, electrical, and industrial applications, known for their excellent mechanical strength and resistance to heat.LANXESS High-Performance Materials include Durethan® polyamide 6 and 66 and Pocan® thermoplastic polyesters based on PBT and PET – resins that are noted for their toughness, strength, good high-temperature performance, and ease of processing.

Conclusion

Polyamides are increasingly in demand due to their excellent mechanical strength, durability, and versatility, making them ideal for a range of applications from automotive to electronics. Continuous advancements in polyamide technology are driving improvements in material performance, such as enhanced thermal stability and impact resistance. There is a growing emphasis on developing more sustainable polyamide solutions, including the use of recycled materials and eco-friendly production processes. The polyamide sector is experiencing steady growth, driven by the need for high-performance materials in various industries, ensuring continued innovation and market expansion.

Sources

  • https://en.wikipedia.org/wiki/Polyamide
  • https://www.cirfs.org/man-made-fibers/Fibre-range/polyamide
  • https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11052090/
  • https://www.ascendmaterials.com/innovations/case-studies/polyamide-66-versus-next-best-resins/
  • https://www.solvay.com/en/press-release/solvay-performance-polyamides-starts-technyl-production-unit-mexico
  • https://chemicals.basf.com/global/en/Monomers/polyamides-and-precursors.html
  • https://engineering-plastics.asahi-kasei.eu/stories/
  • https://www.dupont.com/electronics-industrial/polyimide-films.html#headingacc0
  • https://www.radicigroup.com/en/corporate/chemicals/profile
  • https://www.shenma.com/about_en.html
  • https://en.hynylon.com/
  • https://www.arkema.com/global/en/products/product-families/specialty-polyamides/
  • https://www.vestamid.com/en
  • https://www.emsgrivory.com/en/products-markets/products/
  • https://www.ube.com/contents/en/chemical/nylon/index.html
  • https://www.plastemart.com/news-plastics-information/royal-dsm-nv-inaugurates-polyamide-6-plant-in-jiangyin-jiangsu-province/12964
  • https://techcenter.lanxess.com/scp/americas/en/products/article.jsp?docId=76721

Filed Under: News

Phosphoric Acid Market To Develop Speedily With CAGR Of 4.4% By 2033

July 29, 2024 by Yogesh Shinde

Introduction

The global phosphoric acid market is projected to grow significantly, with its market size expected to reach USD 71.2 billion by 2033, up from USD 46.3 billion in 2023, at a compound annual growth rate (CAGR) of 4.4% during the forecast period from 2023 to 2033. This growth is primarily driven by the increasing demand for phosphate fertilizers, which are essential for modern agricultural practices to meet the food needs of the growing global population. The Asia-Pacific region, particularly China and India, is expected to lead this growth due to its large agricultural sector and expanding population.

Phosphoric acid is also crucial in various industrial applications, including food additives, where it extends the shelf life of products by preventing the growth of bacteria and mold. The rising demand for convenience foods and beverages further boosts the market. However, environmental concerns and regulatory pressures pose significant challenges to the market. The production and disposal of phosphoric acid involve environmental risks, prompting stricter regulations and sustainability measures.

EuroChem Group AG is a leading global fertilizer producer actively involved in the phosphoric acid sector. The company operates several plants that produce high-quality phosphoric acid, which is essential for manufacturing phosphate fertilizers. EuroChem’s strategic investments in modernizing and expanding its production facilities have enabled it to meet the growing demand for phosphoric acid. The company’s emphasis on innovation and sustainable practices helps it maintain a competitive edge in the global market.
https://www.eurochemgroup.com/?s=phosphoric+acid+

OCP Group S.A. based in Morocco, is a major player in the global phosphoric acid market. The company operates extensive phosphate mining and processing facilities, including the world’s largest fertilizer plant at Jorf Lasfar. OCP’s strategic initiatives, such as the construction of a new plant to double its purified phosphoric acid production capacity, underscore its commitment to meeting global demand and maintaining its leadership in the sector. OCP’s integrated supply chain and focus on sustainability enhance its operational efficiency and environmental stewardship.

Statistics

  • Phosphoric acid is a colorless syrup of 85% concentration in water.
  • Phosphoric acid is commonly heard in chemical laboratories as an 85% aqueous solution. Phosphoric acid is a colorless, odorless, and non-volatile syrupy liquid.
  • Calcium phosphates are commonly used as fertilizers. Superphosphate, containing about 20% P2O5, is produced by reacting sulfuric acid with phosphate rock, When phosphate rock reacts with phosphoric acid instead of sulfuric acid, it produces a more concentrated form of calcium dihydrogen phosphate with a higher P2O5 content of around 55%.
  • Pure phosphoric acid is normally in the form of a white crystalline solid. It has a melting point of 42.4 degrees Celsius. The acid is colorless, odorless, and a viscous liquid with a density of 2.030 g.cm. Phosphoric acid is non-toxic and non-volatile.
  • The thermal process produces phosphoric acid with a very high concentration of P2O5 (about 85%) and a low level of impurities.
  • The thermal process is more expensive and energy-intensive than the wet process, which produces phosphoric acid with a lower concentration of P2O5 (about 26-52%) and a higher level of impurities.
  • The heat capacity (C) of the substance is 145.0 J/(mol⋅K). It has a standard molar entropy (S°298) of 150.8 J/(mol⋅K). The standard enthalpy of formation (ΔfH°298) is −1271.7 kJ/mol, and the Gibbs free energy (ΔfG°) is −1123.6 kJ/mol.
  • Aqueous solutions up to 62.5% H3PO4 are eutectic, exhibiting freezing-point depression as low as -85°C.
  • When the concentration of acid rises above 62.5% the freezing point increases, reaching 21°C by 85% H3PO4 (w/w; the monohydrate).
  • Phosphoric acid is commercially available as aqueous solutions of various concentrations, not usually exceeding 85%. If concentrated further it undergoes slow self-condensation, forming an equilibrium with pyrophosphoric acid, Even at 90% concentration the amount of pyrophosphoric acid present is negligible, but beyond 95% it starts to increase, reaching 15% at what would have otherwise been 100% orthophosphoric acid.
  • The IUPAC name for the compound is Ortho Phosphoric Acid, and its chemical formula is H3PO4. It has a molar mass of 97.99 g/mol and a density of 2.030 g/cm³. The melting point of Ortho Phosphoric Acid is 42.4°C (108.3°F), and its boiling point is 407°C (765°F).
  • It ionizes to give three H+ ions. Hence, its basicity is 3. All three hydrogens are acidic, with pKa1=2.14, pKa2=7.20, and pKa3=12.37 for the first, second, and third hydrogens, respectively.
  • The oxidation state of P in H3PO4 is +5.
  • According to some statistics, about 80% of the phosphoric acid produced is utilized to make fertilizer, especially phosphate fertilisers like ammonium phosphate.
  • Metaphosphoric acid (HPO3) is a colorless, vitreous, deliquescent solid, with a density of 2.2 to 2.5 g/cc, which sublimes upon heating. It is soluble in ethanol.
  • The fertilizer segment consumes more than 90% of Phosphoric Acid in India.

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Emerging Trends

Sustainable Practices: Increased focus on environmentally friendly manufacturing processes and sustainable sourcing of raw materials.

Technological Advancements: Innovations in production technology improve efficiency and reduce costs.

Rising Demand in Agriculture: Higher use of phosphoric acid in fertilizers due to global food demand.

Growing Use in Food & Beverage: Expansion in food-grade phosphoric acid applications for preservatives and acidity regulators.

Market Consolidation: Strategic mergers and acquisitions among key players to enhance market presence.

Use Cases

Fertilizers: Over 80% of phosphoric acid production is used in fertilizers, specifically in producing superphosphates and ammonium phosphate. These fertilizers are essential for improving crop yields and meeting global food demand.

Food and Beverage Industry: Phosphoric acid is used as a food additive in colas and other soft drinks to provide a tangy flavor and as a preservative. It also regulates acidity in processed foods.

Rust Removal and Metal Treatment: It acts as a rust converter, transforming rust into a water-soluble compound for easy removal. It’s also used in metal cleaning and surface preparation.

Water Treatment: Phosphoric acid is utilized in water treatment plants to prevent pipe corrosion and reduce lead and copper levels in potable water.

Pharmaceuticals: It serves as an intermediate in the production of various pharmaceutical products and as an acidity regulator in medicines.

Personal Care Products: It’s found in dental products like toothpaste and mouthwash for plaque control and tartar prevention.

Key players

EuroChem Group AG is a leading global fertilizer producer actively involved in the phosphoric acid sector. The company operates several plants that produce high-quality phosphoric acid, which is essential for manufacturing phosphate fertilizers. EuroChem’s strategic investments in modernizing and expanding its production facilities have enabled it to meet the growing demand for phosphoric acid. The company’s emphasis on innovation and sustainable practices helps it maintain a competitive edge in the global market.

OCP Group S.A., based in Morocco, is a major player in the global phosphoric acid market. The company operates extensive phosphate mining and processing facilities, including the world’s largest fertilizer plant at Jorf Lasfar. OCP’s strategic initiatives, such as the construction of a new plant to double its purified phosphoric acid production capacity, underscore its commitment to meeting global demand and maintaining its leadership in the sector. OCP’s integrated supply chain and focus on sustainability enhance its operational efficiency and environmental stewardship.

ICL is a global mineral and chemical manufacturer with great strategic advantages such as unparalleled R&D, high-tech production facilities, and proximity to the Dead Sea for extraction of many compounds including bromine, potassium, magnesium, and others; alongside phosphates, and calcium used for various applications.

PhosAgro Group of Companies is a major player in the phosphoric acid sector, primarily focused on the production of phosphate-based fertilizers. The company’s vertically integrated model allows it to control the entire production process, from mining apatite-nepheline ore to manufacturing high-purity phosphoric acid.

Nutrien Ltd. is a significant player in the phosphoric acid sector, being the second-largest phosphate producer in North America. The company operates two large integrated phosphate facilities and four regional product upgrade facilities in the U.S. Nutrients high-quality phosphate rock is used to produce a diverse range of products, including fertilizers, feed, and industrial acids. The majority of its phosphate products are sold in the North American market, benefiting from extensive distribution networks and strong customer relationships.

The Indian Farmers Fertiliser Cooperative Limited (IFFCO) is a leading cooperative involved in the phosphoric acid sector, focusing on the production and supply of fertilizers. IFFCO’s operations are essential in supporting India’s agricultural sector, providing high-quality phosphoric acid that is used to manufacture various fertilizers, ensuring improved crop yields and agricultural productivity and it is in the form of joint venture.

The Mosaic Company (NYSE: MOS) is the world’s leading integrated producer of concentrated phosphate and potash—two of the three most important nutrients in agriculture. They employ more than 13,000 people in six countries to serve farmers all over the world. The people of Mosaic work with the purpose to maximize efficiencies and minimizing our environmental footprint. They strive to be a thoughtful and engaged neighbor, using their financial resources, expertise, and innovative spirit to commit to good corporate citizenship.

Solvay has completed the sale of its U.S. facility in Charleston, South Carolina, and the phosphorus derivatives-based products made at the plant to German specialty chemicals company Lanxess.

Aditya Birla Chemicals is a key player in the phosphoric acid market, primarily focusing on producing high-quality phosphoric acid for various industrial applications. The company’s phosphoric acid is used in fertilizers, detergents, and other chemical processes. Aditya Birla Chemicals emphasizes technological innovation and quality control to maintain its competitive edge in the sector.

Agropolychim is a notable manufacturer of phosphoric acid, catering mainly to the fertilizer industry. Their production involves advanced technology to ensure high purity and efficiency. Agropolychim’s phosphoric acid finds use in both agriculture and industrial applications. The company’s focus on environmental sustainability and cost-effective production methods strengthens its market presence.

Innophos is a prominent player in the phosphoric acid sector, focusing on producing high-quality phosphorus-based products. They serve a diverse range of industries, including agriculture and food processing. Their phosphoric acid is used to manufacture fertilizers, food additives, and other chemical products. Innophos emphasizes sustainable practices and innovation in their production processes to meet market demands efficiently.

Simplot’s Purified Phosphoric Acid (PPA) is purified by chemical and mechanical methods. The resulting stable acid is a nearly clear source of 75% H3P04 that is suited for use in drip irrigation systems and specialty liquid mixes..R. Simplot Company is a key supplier in the phosphoric acid market, primarily known for its agricultural and industrial applications. They use phosphoric acid mainly for fertilizer production, contributing to enhanced crop yields. Simplot focuses on developing high-performance products while ensuring environmental stewardship and efficiency in their manufacturing processes.

Sterlite Copper, a division of Vedanta Resources, primarily focuses on copper production. Although its core business is copper, the company indirectly impacts the phosphoric acid sector through its by-products and waste management processes. Sterlite Copper’s operations contribute to the overall chemical landscape, including phosphoric acid, by supplying materials and managing waste that can be recycled or used in various chemical processes. This indirect involvement supports the broader chemical industry. Sterlite Copper operates a 400,000 Metric Tonnes Per Annum (MTPA) Copper Smelter with associate facilities such as a Refinery and Copper Rod Plant, a Sulphuric Acid plant of more than 12,00,000 MTPA and a Phosphoric Acid of 220,000 MTPA at Thoothukudi, Tamilnadu. Sterlite Copper also operates a 160 MW coal-based power plant in Thoothkudi, Tamilnadu.

Tunisian Chemical Group (Groupe Chimique Tunisien) is a leading player in the phosphoric acid sector. It operates one of the largest phosphoric acid production facilities in North Africa, utilizing local phosphate rock to produce high-quality phosphoric acid. This production supports the fertilizer industry by providing a critical raw material. The group’s operations are pivotal in the regional market, ensuring a steady supply of phosphoric acid and reinforcing its position in the global chemical sector. Tunisia is the second country in the world to value a large percentage of its phosphate rock production (85%). GCT processes approximately 6.5 million tonnes of Tunisian rock phosphate each year to produce Merchant Phosphoric Acid (MGA), Di-Ammonium Phosphate (DAP), Triple Super Phosphate (TSP) and Calcium Phosphate (DCP) ).

Arkema-Febex is a global player in phosphorus derivatives (high purity phosphoric acid, sodium hypophosphite and derivatives), used primarily in electronics and the pharmaceuticals industry. Part of the Performance Additives Business Line and with little integration within the Group’s other activities, Febex reported sales of around €30 million in 2021, employs 59 people, and operates 1 site in Switzerland.

Conclusion

The demand for phosphoric acid is driven largely by its use in fertilizers, which are essential for global food production. Major producers include Arkema and Tunisian Chemical Group, which contribute significantly to the global supply. Innovations in production technology and sustainable practices are improving efficiency and reducing environmental impacts. There is a growing focus on optimizing phosphoric acid use and exploring new applications to meet evolving industry needs.

Sources:

  • https://www.toppr.com/guides/chemistry/acids-bases-and-salts/phosphoric-acid/
  • https://en.wikipedia.org/wiki/Phosphoric_acid
  • https://byjus.com/jee/phosphoric-acid-h3po4/
  • https://www.aakash.ac.in/important-concepts/chemistry/phosphoric-acid
  • https://en.wikipedia.org/wiki/Phosphoric_acids_and_phosphates
  • https://www.jmbaxi.com/newsletter/issue-xviii/phosphoric-acid-imports-into-india.html
  • https://www.eurochemgroup.com/?s=phosphoric+acid+
  • https://www.ocpgroup.ma/raw-materials#:~:text=An%20intermediary%20product%20between%20phosphate,fertilizer%20and%20other%20industrial%20applications
  • https://www.icl-group.com/our-business/industrial/phosphoric-acid-chemical-manufacturing/
  • https://www.phosagro.com/about/development/
  • https://www.nutrien.com/what-we-do/our-business/phosphate
  • https://www.iffco.in/en/jordan
  • https://mosaicco.com/About
  • https://www.solvay.com/en/press-release/solvay-completes-sale-its-charleston-plant-us-and-associated-phosphorus-business
  • https://www.adityabirlachemicals.com/industries/food
  • https://agropolychim.bg/en/products/intermediate-products/phosphoric-acid/
  • https://www.innophos.com/en-us/products/phos-acid-food
  • https://www.simplot.com/wholesale-crop-nutrition/product/12005
  • https://www.sterlitecopper.com/about-us/
  • https://www.devex.com/organizations/tunisian-chemical-group-groupe-chimique-tunisien-gct-124948
  • https://www.arkema.com/global/en/media/newslist/news/global/investorrelations/2022/20221028-febex-divestment/

Filed Under: News

Polypropylene Market Size to Reach USD 193.7 Billion by 2033 – Rise with Steller CAGR 5.3%

July 26, 2024 by Yogesh Shinde

Introduction

The global Polypropylene Market is poised for substantial growth, with its value expected to reach approximately USD 193.7 billion by 2033, up from USD 115.6 billion in 2023. This growth reflects a compound annual growth rate (CAGR) of 5.3% over the forecast period from 2023 to 2033. Several factors are driving this expansion, including increasing demand from key sectors such as automotive, packaging, and construction. Polypropylene’s versatility, cost-effectiveness, and lightweight properties make it an ideal choice for a wide range of applications, from automotive parts and consumer goods to medical supplies and food packaging.

However, the market faces challenges such as fluctuations in raw material prices and environmental concerns related to plastic waste. Efforts to address these issues include the development of more sustainable production processes and the rise of recycling initiatives aimed at improving polypropylene’s environmental footprint.

Borealis AG is a prominent player in the polypropylene sector, known for its innovative solutions and high-quality products. The company focuses on producing advanced polypropylene materials used in various applications, including automotive parts, packaging, and consumer goods. Borealis emphasizes sustainability and efficiency in its operations, aiming to reduce environmental impact while meeting growing market demands. Recent developments include the introduction of new polypropylene grades that offer enhanced performance and durability.

Braskem is a leading global polypropylene producer, specializing in a diverse range of high-performance polypropylene resins. The company’s products cater to various industries, including automotive, packaging, and healthcare. Braskem is committed to innovation and sustainability, working on improving material efficiency and reducing environmental impact. The company has recently expanded its production capacity and introduced new polypropylene solutions designed to meet evolving market needs.

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Key takeaways

  • Expected to reach USD 193.7 billion by 2033, growing at a 5.3% CAGR from USD 115.6 billion in 2023.
  • Injection Moulding holds a 41.5% market share in 2023, favored for producing precise shapes essential for automotive parts.
  • Homopolymers dominated with over 68.5% share in 2023, prized for strength and high-temperature resistance.
  • Packaging holds a 36.7% market share in 2023, benefiting from polypropylene’s moisture barrier properties.
  • Asia Pacific region emerges as a dominant force in the polypropylene market, boasting a substantial market share of 48.5%.

Statistics

  • The density of PP is between 0.895 and 0.92 g/cm³.
  • The Young’s modulus of PP is between 1300 and 1800 N/mm².
  • Perfectly isotactic PP has a melting point of 171 °C (340 °F). Commercial isotactic PP has a melting point that ranges from 160 to 166 °C (320 to 331 °F), depending on atactic material and crystallinity. Syndiotactic PP with a crystallinity of 30% has a melting point of 130 °C (266 °F). Below 0 °C, PP becomes brittle.
  • Isotactic & Atactic polypropylene is soluble in P-xylene at 140 degrees centigrade. Isotactic precipitates when the solution is cooled to 25 degrees centigrade & atactic portion remains soluble in P-xylene.
  • Very thin sheets (~2–20 µm) of polypropylene are used as a dielectric within certain high-performance pulse and low-loss RF capacitors.
  • It has a melting point range of 160 – 165°C for homopolymer and 135 – 159°C for copolymer.
  • In 2018, global polypropylene production was 68.3 million metric tons, with a market size of £52.6 billion. Production increased to 70.5 million metric tons in 2019, and the market size rose to £55.1 billion. By 2020, production had reached 73.7 million metric tons, with a market size of £57.6 billion.
  • In 2022, production was 74 million metric tons, and the market size had significantly grown to £136.4 billion. Looking ahead, production is projected to reach 88 million metric tons by 2026 and 104.99 million metric tons by 2030, with the market size expected to be £70.2 billion.
  • For instance, the manufacturing process of propylene emits 1.722 kg Oil eq./kg-PP for fossil resource depletion and 0.0042 kg NMVOC/kg-PP for petrochemical oxidant formation.
  • The environmental impact of polypropylene per kilogram includes several factors. Its Global Warming Potential is classified as high. For Fossil Resource Depletion, polypropylene has an equivalent of 1.722 kilograms of oil. Human Toxicity is measured at 0.077 kilograms of 1,4-dichlorobenzene (1,4-DB) equivalent. The Acidification potential is 0.0049 kilograms of sulfur dioxide (SO2) equivalent, and the Petrochemical Oxidant Formation is 0.0042 kilograms of non-methane volatile organic compounds (NMVOC).
  • Recycling polypropylene has significant environmental benefits. For instance, recycling one ton of plastic saves 5,774 kilowatt-hours of energy, 16.3 barrels (685 gallons) of oil, and 30 cubic yards of landfill space.
  • In 2023, Türkiye appears to have fallen off the radar. As the world’s second-largest PP buyer, the country was conspicuously absent from China’s export list for that year. Data indicate that China only sold a minimal quantity of 8,000 tons of PP to Türkiye in the past year, a significant decline from 47,000 tons in 2022. Notably, in 2021, Türkiye held the position of China’s fourth-largest PP buyer, acquiring 82,000 tons.
  • The chemical anchorage allows us to modify the polypropylene from 10% to 50% of the load, being able to obtain highly competitive materials compared to other product ranges, such as Polyamide 6 with the load.
  • polypropylene (PP) waste accounts for 20% of total plastic waste and holds promise for hydrophobic applications in the realm of recycling.
  • life cycle assessment revealed that the film production resulted in a 62% lower embodied energy and 34% lower carbon footprint compared to virgin PP pellets sourced from petroleum.

Emerging Trends

Sustainability Initiatives: There is a growing emphasis on developing biodegradable and recyclable polypropylene to address environmental concerns. Companies are investing in research to create eco-friendly alternatives.

Advanced Applications: Polypropylene is being increasingly used in advanced applications such as automotive parts, where its lightweight and durable properties help improve fuel efficiency and reduce emissions.

Technological Innovations: New technologies, such as the development of high-performance polypropylene grades, are enhancing the material’s strength, flexibility, and resistance to heat and chemicals.

Circular Economy Practices: More companies are adopting circular economy practices, focusing on the entire lifecycle of polypropylene products from production to recycling, to reduce waste and improve sustainability.

Healthcare Sector Growth: The healthcare sector’s demand for polypropylene is rising due to its use in medical devices, packaging, and personal protective equipment (PPE), driven by the ongoing need for hygiene and safety.

Increased Use in Textiles: Polypropylene is gaining popularity in the textile industry for producing nonwoven fabrics used in face masks, hygiene products, and geotextiles, due to its affordability and versatility.

Rising Demand in Packaging: The packaging industry continues to be a significant driver of polypropylene demand, especially in food packaging, where its barrier properties help preserve product freshness and extend shelf life.

Use cases

Plastic Production: Propylene is primarily used to produce polypropylene, accounting for about 60% of its global consumption. Polypropylene is a versatile plastic used in packaging, textiles, automotive parts, and consumer goods.

Chemical Intermediates: Around 25% of propylene is used to produce other chemicals, such as acrylonitrile, which is essential for making acrylic fibers, and propylene oxide, used in manufacturing polyurethane plastics.

Rubber Manufacturing: Propylene is a key ingredient in producing synthetic rubbers like ethylene-propylene-diene monomer (EPDM) rubber. This rubber is widely used in automotive weather seals, hoses, and roofing membranes.

Solvents: Propylene is used to create various solvents, which are essential in paints, coatings, and cleaning agents. These solvents are crucial for industrial applications due to their effectiveness in dissolving substances.

Fuel: Propylene is also used as a fuel, especially in the form of liquefied petroleum gas (LPG), which is a mixture of propane and propylene. LPG is commonly used for heating, cooking, and as a fuel for certain vehicles.

Oxidation Processes: Propylene is utilized in the production of propylene glycol, a compound used in antifreeze, cosmetics, food additives, and pharmaceuticals. The production of propylene glycol consumes about 6% of global propylene output.

Polyurethane Foams: Propylene is essential in the production of polyurethane foams, which are used extensively in furniture, bedding, automotive interiors, and insulation materials. This application highlights propylene’s importance in comfort and energy efficiency.

Key players

Borealis AG is a prominent player in the polypropylene sector, known for its innovative solutions and high-quality products. The company focuses on producing advanced polypropylene materials used in various applications, including automotive parts, packaging, and consumer goods. Borealis emphasizes sustainability and efficiency in its operations, aiming to reduce environmental impact while meeting growing market demands. Recent developments include the introduction of new polypropylene grades that offer enhanced performance and durability.

Braskem is a leading global polypropylene producer, specializing in a diverse range of high-performance polypropylene resins. The company’s products cater to various industries, including automotive, packaging, and healthcare. Braskem is committed to innovation and sustainability, working on improving material efficiency and reducing environmental impact. The company has recently expanded its production capacity and introduced new polypropylene solutions designed to meet evolving market needs.

Chevron Phillips Chemical produces 3 billion lb/yr of polymer-grade propylene at its facilities in Cedar Bayou, Port Arthur and Sweeny, Texas. Propylene is probably the oldest petrochemical feedstock in the gas industry. Propylene, also known as 1-propene, is one of the smallest stable unsaturated hydrocarbon molecules used in the gas industry.

Propylux is a Westlake Plastic family of stock shapes made from polypropylene (PP) resins. This semi-crystalline, opaque off-white thermoplastic offers broad chemical resistance, low moisture absorption, hydrolysis resistance, and toughness. Westlake Chemical Corp. is a significant contributor to the polypropylene market, producing a range of polypropylene products that cater to various industries such as packaging, automotive, and construction. The company is committed to innovation and sustainability, continuously improving its production processes to reduce environmental impact. Westlake’s polypropylene offerings are known for their high performance, reliability, and versatility, meeting the diverse needs of its global customer base.

Eastman is moving ahead with plans for an ethylene-to-propylene conversion project that could become operational around 2024-2025,A couple of years ago, the company already reconfigured crackers at its site in Longview, Texas, to include refinery-grade propylene (RGP) in the feedstock slate, enabling it to ramp up polymer-grade propylene (PGP) production while reducing ethylene. The new “E-to-P” project would allow Eastman to remove “the entirety” of its bulk ethylene market exposure, switching to propylene

ExxonMobil is a significant player in the polypropylene sector, leveraging its advanced technology to produce high-quality polypropylene resins. These resins are used in a variety of applications, including automotive components, packaging, and textiles. ExxonMobil focuses on innovation and sustainability, with recent developments aimed at improving the efficiency and environmental footprint of polypropylene production. Their commitment to research and development ensures that they remain at the forefront of the industry.

Reliance Industries is one of the world’s largest producers of polymers with a current capacity of over 5.8 MMT per annum. It operates world-scale plants for Polypropylene (PP), Polyethylene (PE), and Polyvinyl Chloride (PVC) using State-of-the-art technology, setting global benchmarks in product quality and services. Reliance offers a wide range of grades for diverse applications across sectors such as packaging, agriculture, automotive, healthcare, transportation, infrastructure, and consumer durables, and these products are exported to more than 60 countries worldwide.

Sinopec has advanced synthetic resin production technologies. In recent years, the company’s proprietary technologies have been playing an increasingly big role in the company’s petrochemical production. Some of these technologies are among the most advanced worldwide. The products mainly include polyethylene, polypropylene, polyvinyl chloride, polystyrene, ABS (known as the five major synthetic resin products), polyether, epoxy resin, etc. The company has developed a series of high-value-added specialty resin products. Sinopec is capable of producing over 90% of the polyolefin products available in China’s domestic market.

LyondellBasell Industries is a major player in the polypropylene sector, known for its extensive range of polypropylene products used in various industries such as automotive, packaging, and textiles. The company focuses on innovation and sustainability, developing advanced polypropylene grades that offer improved performance and recyclability. LyondellBasell’s global production capacity and commitment to reducing environmental impact make it a significant contributor to the polypropylene market.

SABIC is a leading global manufacturer of polypropylene, providing high-quality resins used in applications ranging from automotive parts and consumer goods to medical supplies and packaging. The company is dedicated to innovation and sustainability, continuously developing new polypropylene solutions to meet industry needs. SABIC’s strong focus on research and development, along with its extensive global reach, positions it as a key player in the polypropylene market.

Bayer Material Science, now known as Covestro, plays a significant role in the polypropylene sector by providing high-performance materials for various industries. The company focuses on innovative solutions that enhance the durability and functionality of polypropylene products, catering to automotive, construction, and electronics applications. Covestro’s advancements in polypropylene include improved impact resistance and thermal stability, meeting the growing demand for robust and reliable materials.

Fulton is a company that provides packaging and logistic solutions. It offers bulk, mesh. paper, cotton, and sandbags, burlap, polypropylene, geotextiles, and more. It specializes in the production and distribution of polypropylene products, emphasizing high-quality packaging solutions.

INEOS is a key player in the polypropylene sector, focusing on producing high-quality polypropylene resins used in diverse applications such as automotive parts, packaging, and consumer goods. The company emphasizes innovation and sustainability, working on reducing the environmental impact of its products. INEOS has been expanding its production capacities and developing new polypropylene grades that offer improved performance and durability, catering to the evolving demands of various industries.

TotalEnergies SE is a significant contributor to the polypropylene market, providing a wide range of polypropylene products that serve industries like automotive, packaging, and healthcare. The company focuses on enhancing product quality and sustainability by investing in advanced technologies and promoting circular economy practices. TotalEnergies SE is dedicated to developing innovative polypropylene solutions that meet stringent performance standards while addressing environmental concerns.

Washington Penn Plastic Company Inc. specializes in the development and production of custom polypropylene compounds. These compounds are used in various industries, including automotive, consumer goods, and packaging. The company focuses on enhancing the properties of polypropylene to meet specific customer requirements, offering solutions that improve durability, impact resistance, and processing efficiency. Washington Penn is committed to sustainability, working on developing recyclable and eco-friendly polypropylene materials.

PetroChina Company Limited is a significant player in the polypropylene sector, producing a wide range of polypropylene resins used in packaging, textiles, automotive parts, and more. The company leverages advanced technology and large-scale production capabilities to meet the growing demand for high-quality polypropylene. PetroChina focuses on innovation and sustainability, aiming to reduce environmental impact through efficient production processes and the development of eco-friendly polypropylene products.

Qatar Petrochemical Company (QAPCO) is a key player in the polypropylene sector, producing high-quality polypropylene resins used in various applications, including packaging, textiles, and automotive components. QAPCO emphasizes sustainable practices and innovation, continually improving its production processes to enhance product performance and environmental impact. With a strong focus on expanding its market reach, QAPCO contributes significantly to the global polypropylene supply. Propane Dehydrogenation (PDH) and Polypropylene (PP) Plant – Al Wakrah project From developers and contractors to architects, this report introduces you to the key players with whom you can forge valuable connections and unlock exciting collaboration opportunities.

Japan Polypropylene Corporation (JPP) is a leading producer of polypropylene, offering a diverse range of products tailored for the automotive, packaging, and electrical industries. JPP focuses on developing advanced polypropylene materials that meet high performance and sustainability standards. The company leverages cutting-edge technology and innovation to provide solutions that address the evolving needs of its customers, reinforcing its position in the global polypropylene market. They will develop and launch high-quality, high-performance polypropylene products that meet customer needs promptly and promote the development of environmentally friendly products to achieve carbon neutrality.

Propylene is produced in the BASF Steamcracker by cracking naphtha and is, besides ethylene, one of the most important basic chemicals in the petrochemical industry. For example, propylene is used as raw material for propylene oxide, propylene glycol, acrylic acid, acrylonitrile, and butyraldehyde. Important characteristics of propylene are: highly flammable, colorless, and mildly scented.

Conclusion

The polypropylene sector is expected to continue growing, with significant investments in technology and sustainability driving future developments. Companies are focusing on expanding production capacities and exploring new applications to meet evolving market needs.

Sources:

  • https://delta-engineering.be/pp
  • https://www.greenmatch.co.uk/polypropylene-environmental-impact
  • https://www.chemorbis.com/en/plastics-news/Stats-China-s-2023-PP-imports-lowest-in-15-years-exports-slowly grow/2024/01/24/891783&isflashhaber=true#reportH
  • https://www.quimidroga.com/en/2023/03/15/the-polypropylene-composite-that-best-suits-your-needs/
  • https://www.sciencedirect.com/science/article/pii/S0304389424001766
  • https://www.borealisgroup.com/product/purpolen-pp
  • https://www.braskem.com.br/news-detail/braskem-starts-commercial-polypropylene-production-at-its-new-production-line-in-la-porte-texas
  • https://www.cpchem.com/what-we-do/solutions/olefins/products/propylene-polymer-grade-unodorized
  • https://www.westlakeplastics.com/family/propylux/
  • https://www.icis.com/explore/resources/news/2022/07/29/10790335/eastman-plans-ethylene-to-propylene-conversion-project/
  • https://www.exxonmobilchemical.com/en/products/polypropylene
  • https://www.reliancepolymers.in/
  • https://sinopecplastic.com/product/
  • https://www.lyondellbasell.com/en/products-technology/polymers/resin-type/polypropylene-specialty-products/
  • https://www.sabic.com/en/products/polymers/polypropylene-pp
  • https://www.tri-iso.com/documents/Bayer_Material_Science_Mondur_PPG-2000_TDS.pdf
  • https://craft.co/fulton-pacific
  • https://www.ineos.com/industry/products/polymers/polypropylene/
  • https://polymers.totalenergies.com/3620wz
  • https://washingtonpenn.com/search?utf8=%E2%9C%93&q=polypropylene+
  • https://5764d66ea609fc71.en.made-in-china.com/product/iQbrGlsThwVW/China-PP-Yarn-T30s-Petrochina-Oil-Base.html
  • https://www.globaldata.com/store/report/qapco-propane-dehydrogenation-pdh-and-polypropylene-pp-plant-al-wakrah-profile-snapshot/
  • https://www.j-polypropylene.com/en/
  • https://products.basf.com/global/en/cp/propylene.html

Filed Under: News

Graphene Market Sales to Top USD 62 Billion by 2033 | CAGR of 42.5%

July 26, 2024 by Yogesh Shinde

Introduction

The global graphene market is experiencing rapid growth, with its size anticipated to reach approximately USD 62 billion by 2033, up from USD 2 billion in 2023. This substantial increase reflects a robust compound annual growth rate (CAGR) of 42.5% from 2023 to 2033. Several factors are driving this growth, including the material’s unique properties such as exceptional electrical conductivity, mechanical strength, and thermal stability, making it increasingly valuable across various industries. Innovations in graphene-based technologies, including electronics, energy storage, and composite materials, fuel demand.

However, the market faces challenges such as high production costs and scalability issues, which may hinder widespread adoption. Recent developments include significant investments in research and development, aimed at reducing production costs and enhancing graphene’s applications in diverse fields. For example, breakthroughs in synthesis techniques and new methods of integrating graphene into products are paving the way for broader commercialization. As the industry continues to evolve, stakeholders are encouraged to stay informed about technological advancements and market dynamics to effectively navigate the opportunities and challenges this rapidly growing sector presents.

Angstron Materials secured a $15 million investment from venture capital firms to expand its production capacity for graphene-based products. This funding aims to enhance their ability to produce high-quality graphene at a lower cost, addressing one of the major challenges in the industry. ACS Material, LLC: ACS Material recently launched a new line of high-purity graphene oxide products in Q2 2024. This product line is designed for advanced applications in electronics and energy storage, reflecting a growing trend toward specialized graphene materials that cater to specific industry needs.

BGT Materials announced a strategic partnership with a leading battery manufacturer to develop graphene-enhanced batteries. This collaboration, valued at approximately $25 million, aims to leverage graphene’s superior conductivity to improve battery performance and longevity, marking a significant step in integrating graphene into mainstream technology.

CVD Equipment has recently unveiled a new graphene growth system designed to scale up production while reducing costs. This new system, introduced in early 2024, is expected to increase the company’s production capabilities by 30% and significantly lower the per-unit cost of graphene, supporting broader adoption across various applications.

Key Takeaways

  • Market Growth and Size: The Global Graphene Market is projected to grow to USD 62 billion by 2032, exhibiting a remarkable CAGR of 42.5% between 2023 and 2033. In 2023, the market was valued at USD 2 billion.
  • Demand Drivers: Graphene’s distinct qualities drive demand across various industries, including electronics, energy storage, aerospace, and automotive.
  • Product Type Analysis: In 2023, Graphene Oxide emerged as the dominant product type with over 43% market share.
  • Application Analysis: The Composites segment led the market in 2023, capturing over 42% of the market share.
  • Key Market Trends: Trends include the use of graphene nanocomposites, graphene-based sensors, and graphene in 3D printing. The Asia-
  • The Pacific region dominated the market in 2023, with over 34% market share.
  • Key Regions: Asia-Pacific (APAC) leads the market, followed by Europe and North America.
  • Key Players: Notable companies in the graphene industry include Angstron Materials, ACS Materials, BGT Materials, and more.

Discover market potential and regional growth opportunities. Download PDF Sample Report@ https://market.us/report/graphene-market/#requestSample

Statistics

  • Best Light Absorber. Graphene can absorb 2.3% of white light, which is remarkable because of its extreme thinness. This means that once optical intensity reaches saturation fluence, saturable absorption takes place, which makes it possible to achieve full-band mode-locking.
  • 1mm thick graphite contains about 3 million layers of graphene. People discovered graphite a long time ago, but it wasn’t until 2004 that graphene was discovered.
  • it is the strongest material, theoretically 200 times stronger than steel; it is the material with the best electrical conductivity, having a conductivity of 1.6 times that of silver; it is the material with the best thermal conductivity, having a thermal conductivity of 13 times that of copper.
  • it takes 50 kg of concentrated sulfuric acid, 3 kg of potassium permanganate, and 1 ton of water to produce 1 kg of graphene.
  • It provides UV stability to the finished product at only 0.5%. graphene is possible to replace carbon black by adding graphene. Not only will graphene offer similar UV resistance with just 25 % loading, but it has also a much more beneficial environmental profile.
  • According to Markets and Markets, the global supercapacitor sector was expected to grow from US$819 million in 2020 to US$2.1 billion by 2025, representing a CAGR of 20.7% during the forecast period.
  • Global Market Insights takes it a step further, identifying the total global opportunity for supercapacitors will reach US$5 billion by 2027
  • graphene’s unique two-dimensional structure allows it to be nearly transparent, absorbing just 2.3% of reflecting light, while being impermeable to gases.
  • Nearly 170 academic and industrial research groups in 21 countries and more than 90 associate members are joining their efforts to take graphene from the realm of academic laboratories into European society within the frame of the €1 billion Graphene Flagship research initiative.
  • The obtained results show that the tensile strength of epoxy improves even at low contents of graphene oxide such that 0.3 wt.% of GO yields an improvement of approximately 11.5%.
  • The flexural strength of epoxy is also enhanced by 5.8% with 0.5 wt.% GO. Then, it decreases due to the agglomeration with increasing the GO content.
  • An improvement of approximately 11.5% was achieved at 0.3 wt.% GO.
  • The flexural strength of epoxy is enhanced by 5.8% with the incorporation of 0.5 wt.% GO and then decreased with increasing GO content due to agglomeration.
  • Graphene oxide enhances the fracture toughness of epoxy by approximately 12%.
  • An improvement of 11.5% is achieved for EP-0.3wt.%GO. The flexural strength of epoxy is enhanced by 5.8%
  • A substantial breakthrough in our technology is the development of Curved Graphene (CG), a proprietary active material that elevates supercapacitor performance with an increase in energy density of up to 72%.
  • Graphene is a nanomaterial—it is small. A one-millimeter-thick piece of ordinary graphite is made up of 3 million layers of graphene stacked on top of one another.
  • The addition of up to 1% of graphene strengthens concrete by around 30% compared to standard concrete, meaning significantly less is needed to achieve the equivalent structural performance, reducing carbon footprint and costs.
  • Graphene is 200 times stronger than steel and can be as much as 6 times lighter.
  • demonstrated that graphene fibers can be fabricated in long lengths through continuous spinning and subjected to post-processing steps that allow them to attain a tensile strength of 2.2 GPa, a modulus of 400 GPa, and a conductivity of 0.8 MS/m.
  • The reference was a 12 % carbon black dispersion, which showed a resistance value of 24 ohms in the test batch.
  • Adding <2% a conductivity similar to the reference sample can be reached
    At 3% the conductivity was so high that the measuring accuracy of the test arrangement did not yield any results
  • The graphene remained at the interface even when exposed to a force more than 300,000 g. The solvents may then be evaporated. The sheets are up to ~95% transparent and conductive.
  • Tin has been recently used for the synthesis of graphene at 250 °C.
  • Graphene with 99.9% purity has been used in this experiment.
  • The process is economical and easily scaled to industrial-sized applications. Our graphene can be produced from ultra-pure graphite (>99.995%) eliminating any concerns over potential contaminants.
  • Average Number of Graphene Layers: 1 – 5

Emerging Trends

Advancements in Energy Storage: Graphene is increasingly being integrated into energy storage technologies, particularly batteries and supercapacitors. Researchers are developing graphene-based components to enhance battery performance, increase charging speeds, and extend battery life. For instance, graphene-enhanced batteries are showing promise for electric vehicles (EVs) with improved energy density and faster charging capabilities.

Innovations in Electronics: Graphene’s exceptional electrical conductivity is driving innovations in electronic devices. Flexible electronics and wearable technology are at the forefront of this trend. Companies are exploring graphene for use in flexible displays, sensors, and high-speed transistors. This is expected to lead to more durable and versatile electronic devices shortly.

Advancements in Composite Materials: Graphene is being used to reinforce composite materials, enhancing their strength and durability. This trend is particularly relevant in the aerospace and automotive industries, where lightweight and high-strength materials are critical. For example, graphene composites are being used to create stronger and lighter components, contributing to more efficient and sustainable designs.

Development of Graphene-Based Coatings: Graphene coatings are gaining attention for their potential in improving corrosion resistance and enhancing surface properties. These coatings are being developed for various applications, including in the automotive and construction industries, where they can extend the lifespan of materials and improve performance.

Emerging Applications in Healthcare: Graphene’s biocompatibility and flexibility are opening new avenues in healthcare. Researchers are exploring its use in drug delivery systems, biosensors, and imaging techniques. These applications could revolutionize diagnostics and treatment, offering more precise and efficient healthcare solutions.

Increased Investment and R&D: Investment in graphene research and development is surging, with numerous companies and government bodies funding projects aimed at overcoming production challenges and exploring new applications. For example, global funding for graphene research is projected to exceed $1 billion by 2025, reflecting the growing interest and potential of this material.

Use Cases

Energy Storage: Graphene is making significant strides in energy storage technologies. In batteries, graphene is used to enhance performance by increasing energy density and reducing charging times. For instance, graphene-enhanced lithium-ion batteries can potentially offer up to 20% higher energy capacity and 30% faster charging compared to conventional batteries. In supercapacitors, graphene-based materials are being developed to deliver rapid charging and discharging capabilities, with energy storage systems potentially reaching power densities of 30,000 W/kg.

Electronics: The electronics industry is leveraging graphene for its exceptional electrical conductivity. Graphene is used in the development of flexible electronics, including wearable devices and bendable screens. For example, flexible graphene-based touchscreens can be up to 50% lighter and more durable than traditional screens. Additionally, graphene transistors are being explored for their potential to operate at speeds exceeding 100 GHz, far surpassing current silicon-based transistors.

Composites and Materials: Graphene is being integrated into composite materials to improve strength and reduce weight. In the aerospace sector, graphene composites can enhance material strength by up to 30% while reducing weight by 20%. This results in more fuel-efficient and durable components for aircraft. Similarly, in the automotive industry, graphene-enhanced tires and parts offer improved performance and longevity, potentially extending tire life by 15% and reducing fuel consumption due to lighter components.

Coatings and Films: Graphene coatings are utilized for their excellent thermal and corrosion resistance. In industrial applications, graphene coatings can extend the lifespan of metal components by up to 50% due to their superior protection against rust and wear. These coatings are also used to create transparent conductive films for touchscreens and solar cells, with transparency levels exceeding 90% and conductivity improvements of over 20% compared to traditional materials.

Healthcare: Graphene’s biocompatibility and high surface area make it ideal for medical applications. In drug delivery systems, graphene is used to create carriers that can deliver drugs more efficiently, potentially improving drug efficacy by up to 30%. Additionally, graphene-based biosensors are being developed for rapid and sensitive detection of biomarkers, with potential applications in early disease diagnosis and monitoring.

Environmental Solutions: Graphene is being applied in water filtration and environmental cleanup. Graphene oxide membranes can filter out particles as small as 0.1 nanometers, which is about 10 times smaller than the diameter of a virus, significantly improving water purification processes. In environmental remediation, graphene-based materials are used to absorb and remove pollutants from soil and water, with efficiency rates potentially exceeding 90% for certain contaminants.

Key Players Analysis

Angstron Materials, Inc. is a leading player in the graphene sector, specializing in the production and supply of high-quality graphene materials. The company focuses on developing graphene products for applications in energy storage, electronics, and composites. Recent advancements include securing $15 million in funding to enhance production capabilities and reduce costs, aiming to support the broader adoption of graphene technologies.

ACS Material, LLC is a prominent provider of graphene-based materials and solutions. The company offers a range of graphene products including graphene oxide and reduced graphene oxide, tailored for applications in electronics, energy storage, and sensors. Recently, ACS Material launched a new line of high-purity graphene oxide, enhancing its portfolio to meet growing industry demands.

BGT Materials Ltd. specializes in developing graphene-enhanced materials for various industrial applications. The company focuses on integrating graphene into high-performance composites, particularly for the automotive and aerospace sectors. BGT Materials Ltd. recently announced a strategic partnership to create graphene-based batteries, aimed at improving energy density and performance. Their advancements promise significant enhancements in material strength and durability, marking a key development in the graphene industry.

CVD Equipment Corporation is a leading provider of advanced equipment for graphene production. The company offers specialized systems for growing high-quality graphene films using chemical vapor deposition (CVD) techniques. Their latest innovation includes a new CVD system designed to increase production capacity and reduce costs, which is expected to enhance the scalability and affordability of graphene materials. CVD Equipment’s technology plays a crucial role in advancing graphene’s commercial applications.

Directa Plus SpA is a prominent player in the graphene sector, focusing on the production and commercialization of graphene-based products. The company’s graphene-enhanced materials are used in a variety of applications, including textiles, environmental remediation, and advanced coatings. Directa Plus SpA recently launched a new line of graphene-enhanced textile products, which are designed to offer improved durability and performance. Their innovations reflect the growing versatility of graphene in consumer products.

XG Sciences, Inc. is known for its advanced graphene materials and technologies, particularly in the field of nanomaterials. The company focuses on producing graphene nanoplatelets that are used to enhance the performance of various products, from batteries to thermal management systems. XG Sciences recently introduced a new generation of graphene additives that significantly improve the conductivity and strength of composite materials. Their advancements are driving innovation across multiple industries.

AMO GmbH is a key player in the graphene sector, specializing in the development and commercialization of advanced graphene materials. The company focuses on producing high-quality graphene for various applications, including electronics and energy storage. AMO GmbH’s innovative processes aim to enhance the performance and scalability of graphene production, catering to diverse industry needs.

Vorbeck Materials is a prominent company in the graphene industry, known for its development of graphene-based products for electronics and energy applications. They focus on creating high-performance graphene inks and composites, which are used in flexible electronics and advanced batteries. Vorbeck’s innovative approach aims to bring graphene technology to market-ready solutions, enhancing the functionality and efficiency of various products.

Xiamen Knano Graphene specializes in the production and application of graphene materials. The company is known for its work in developing high-quality graphene powder and advanced graphene-based products used in composites, coatings, and energy storage solutions. Xiamen Knano Graphene focuses on scaling up production to meet growing market demands while maintaining product quality and performance.

Haydale Graphene Industries PLC is a leading company in the graphene market, offering a range of graphene-enhanced products and solutions. Haydale focuses on integrating graphene into various applications, including composites, coatings, and electronic devices. Their proprietary plasma functionalization technology aims to improve the performance and applicability of graphene across multiple industries.

NanoXplore Inc. specializes in the development and commercialization of graphene products. The company focuses on producing high-quality graphene powders and dispersions for use in various applications, including batteries, coatings, and composites. NanoXplore has established strategic partnerships to expand its market presence and improve product performance. Their graphene materials are designed to enhance conductivity, strength, and durability in advanced technologies.

Haydale Limited is a prominent player in the graphene sector, offering a range of graphene-enhanced products and technologies. The company provides graphene-based materials for applications in composites, coatings, and electronics, aiming to improve performance and efficiency. Haydale also focuses on developing advanced graphene dispersion technologies to ensure consistent and high-quality product delivery. Their innovations cater to diverse industries, from automotive to aerospace.

Graphenea SA is a leading supplier of graphene materials and technologies, known for producing high-quality graphene films and powders. The company serves various industries, including electronics, energy storage, and sensors. Graphene a’s expertise lies in its ability to deliver scalable graphene production solutions and support the development of innovative applications. Their products are crucial for advancing technology in multiple sectors.

Graphene NanoChem focuses on commercializing graphene-based materials for industrial applications. The company develops advanced graphene products for use in energy, chemicals, and environmental sectors, aiming to enhance performance and sustainability. Their innovations include graphene-enhanced coatings and composites designed to improve functionality and reduce costs. Graphene NanoChem is committed to leveraging graphene’s properties to create high-impact solutions.

Conclusion

The graphene market is poised for transformative growth, driven by its exceptional properties and expanding applications across diverse industries. Key sectors such as energy storage, electronics, and advanced materials are leveraging graphene to enhance performance and innovation. Despite challenges like high production costs and scalability, ongoing advancements and significant investments in research and development are addressing these issues and paving the way for broader adoption. As graphene technology continues to evolve, it is likely to unlock new opportunities and drive progress across multiple domains.

Sources :

  • https://www.acsmaterial.com/graphene-facts#:~:text=At%20room%20temperature%2C%20graphene’s%20heat,electron%20free%20for%20electronic%20conduction.
  • https://labinsights.nl/en/article/basic-facts-about-graphene
  • https://outreach.icfo.eu/graphene_activities/
  • https://mpi.eu/chemie/products/graphene/graphene-cas-1034343-98-0/
  • https://firstgraphene.net/is-graphene-the-answer-to-transforming-energy-transfer-in-the-green-economy/
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  • https://www.skeletontech.com/skeleton-blog/what-is-curved-graphene
  • https://www.scienceandindustrymuseum.org.uk/objects-and-stories/graphene
  • https://www.luh.de/en/news/graphene-nanoplatelets
  • https://en.wikipedia.org/wiki/Graphene_production_techniques
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  • https://www.acsmaterial.com/
  • https://www.bgt-materials.com/
  • https://cvdequipment.com/
  • https://www.directa-plus.com/
  • https://www.xgsciences.com/
  • https://www.amo.de/de/
  • https://www.vorbeck.com/
  • http://www.knanographene.com/
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  • https://www.graphenea.com/
  • https://www.graphenenano.com/

Filed Under: News

Activated Carbon Market Sales to Top USD 3.6 Billion by 2032

July 25, 2024 by Yogesh Shinde

Introduction

The Global Activated Carbon Market is on a notable growth trajectory, with its size projected to reach approximately USD 3.6 billion by 2032, down from USD 5.4 billion in 2023. This growth reflects a compound annual growth rate (CAGR) of 4.2% over the forecast period from 2023 to 2032. Several factors are driving this expansion, including increasing demand across water treatment, air purification, and industrial processes. Activated carbon’s effectiveness in removing contaminants and pollutants from air and water has spurred widespread adoption in various sectors. The rise in environmental regulations and growing public awareness about pollution control are also contributing to the market’s positive outlook.

However, the industry faces challenges such as fluctuating raw material prices and the need for advanced regeneration technologies. Recent developments include innovations in activated carbon production methods, which aim to enhance efficiency and reduce costs. For instance, advancements in the activation process are improving the performance of activated carbon in specific applications, thereby expanding its utility. These trends indicate a dynamic market landscape, with ongoing technological progress and regulatory pressures shaping its future trajectory.

CarbPure Technologies has recently launched a new line of high-performance activated carbon products designed for enhanced water purification. This new product range is expected to drive growth by meeting the increasing demand for advanced water treatment solutions. The introduction is part of a broader strategy to capture a larger share of the growing water treatment market, projected to reach USD 2.1 billion by 2026.

Cabot Corporation has made headlines with its acquisition of Norit, a leading producer of activated carbon, in a deal valued at approximately USD 900 million. This acquisition, completed in early 2024, is poised to strengthen Cabot’s position in the global market by expanding its product portfolio and geographic reach. The merger is anticipated to enhance Cabot’s capabilities in providing customized solutions for air and water purification.

Boyce Carbon has recently secured a funding round of USD 50 million to advance its research and development initiatives. This investment will support the company’s efforts in developing innovative activated carbon products with improved efficiency and sustainability features. The funding underscores Boyce Carbon’s commitment to addressing emerging market needs and enhancing its competitive edge.

Facts And Statistics

  • During carbonization, the raw material is thermally decomposed in an inert environment, at temperatures below 800 ºC. Through gasification, elements such as oxygen, hydrogen, nitrogen, and sulfur, are removed from the source material.
  • Activated carbon has more than 2,500 commercial product applications. Most wastewater plants use the carbons to purify the water and air leaving a facility.
  • In 2016, China exported a total of 17k tons wood wood-based activated carbon, at 16% CAGE, valued at 62 million dollars. Fujian at 40% of market shares.
  • Exports of commodity group 3802 amounted to 3.37% of the total sales of the group from Turkey in 2023. The share of exports of commodity group 3802 in sales of commodity group from Turkey increased by 0.234 p.p. compared to 2022 (it was 3.14% in 2022, and exports of commodity group from Turkey were $1.41 billion).
  • Activated carbon mainly consists of carbon in a concentration of mostly over 90 percent.
  • The activation temperature is 700 – 1000 °C. After the water gas reaction, the carbon is partially burned. At the molecular level, this creates a porous, highly active carbon structure.
  • a cube of activated carbon with an edge length of 1.0 cm, for example, has an inner surface area that is 10,000 times larger. For comparison: 2.0 grams of activated carbon has an inner surface area roughly the size of a soccer field.
  • This also increases the inner surface area of the activated carbons to 500 to 1500 m²/g.
  • Activated carbon is typically used in filters, as it has been treated to have a much higher surface area than non-treated carbon. One gram of activated carbon has a surface area of over 3,000 m2.
  • GAC for water purification began around the start of the 20th century, according to WQA. In 1906 the activation process was applied to charcoal. The first application of activated carbon in the form of GAC was in the year 1910 in Reading, England, for dechlorination of chlorinated water.
  • We found that 13 billion tons of carbon are cycled through fungal networks annually.
  • To put this number in perspective: 13.12 billion tons of CO2 was about 36% of global fossil fuel emissions last year. China is by far the biggest emitter of greenhouse gasses – its annual emissions in 2021 were 12.47 billion tons.
  • The U.S. emitted 4.75 billion tons of carbon dioxide in 2021 – mycorrhizal fungi take up nearly three times that each year. It’s a tremendous amount of carbon
  • Additionally, the preferred choice of activated carbon is made from bituminous coal due to its microporosity of 70% to 90% carbon content.
  • babool wood-activated carbon with a 5% ash content has a good reputation due to its excellent microporous structure.
  • As for coal carbon, it is favored for sizes between 100 and 1000 angstroms, and wood carbon for sizes that are greater than 1000 angstroms.
  • According to the World Health Organisation (WHO), the acceptable daily limit for fluoride is 1.5mg per liter.
  • The medical community accepts that fluoride is an important mineral that must be consumed in the proper doses. When people maintain a fluoride level between 0.5 and 1.5mg/L they experience a safe level of exposure.
  • The acceptable limit for lead remaining in the water after filtration is 10 ppb (5) or less (NSF 53). The flow rate of the block is 3.8 LPM under a pressure of 60 psi, with a 50/50 alternating test run of influent water.
  • The standard block became clogged and interrupted water flow by the time 2000 liters had been purified. Their purification levels began at 1.00 ppb and rose above the acceptable limit after only 1500 liters had passed through.
  • Our purification began at 0.01ppb and did not surpass the acceptable limit of lead until 10000 of water had passed through.
  • The global market for activated carbon is expected to grow at a CAGR of 8.5% from 2021 to 2028, reaching USD 8.12 billion by 2028. India, one of the major producing countries of activated carbon, has shown a 17.6% increase in exports in the January- December 2022 period, reaching a volume of 154,423.88 tons, with a value of US$311.80 million.
  • Sri Lanka, another major producer of activated carbon, has also shown positive growth, with a 4% increase in volume and a 9% increase in earnings from activated carbon exports in the January-December 2022 period compared to the previous year.
  • The Philippines has seen a significant increase of 22% in activated carbon exports, shipping 90,092 tons in the January-December 2022 period, up from 73,840 tons the previous year.
  • Indonesia, another significant producer of activated carbon, has shown a sign of recovery in the January-December 2022 period, with an 8% increase in activated carbon exports compared to the previous year. The country exported 25,832 tons of activated carbon in the period, generating export earnings of US$42.6 million.
  • The United States is the largest importer of coconut shell-based activated carbon, with a volume of 66,470 tons in 2022, representing a 45% increase from the previous year. The demand for activated carbon in the US is driven by strict environmental regulations and an upswing in industrial activities requiring purification and filtration.
  • Japan is another significant importer of activated carbon, with an import volume of 86,191 tons in 2022, valued at US$168.17 million. This volume represents a 2% increase compared to the same period in the previous year.
  • In the first quarter of 2023, in the Philippines and India, the price demonstrated a downward trend, while in Sri Lanka, it increased, and in Indonesia, it remained relatively stable. The price of charcoal ranged from US$357/MT to US$463/MT in March 2023, indicating a diverse market for the commodity.
  • The best charcoal was obtained using 900°C activating temperatures, a 1.5 molar ratio, and a 4-hour activating time. This resulted in iodine and methylene blue absorption of 1260.07 mg/g and 369.21 mg/g, respectively.
  • The supervised learning comprised 60% of specimens, the verification time series comprised 20% of specimens, and the testing data source held 20% of all specimens.
  • Charcoal making is an old craft in which wood is burnt under oxygen exclusion to produce charcoal. However, the temperatures are lower: charcoal is produced at around 275 °C, and activated charcoal at 500 to 900 °C.
  • The inner surface of 4 grams of activated carbon is about the size of a football field.
  • According to the degree of retentivity of this material and of the product design parameters, the typical efficiency of a Chemsorb® activated carbon filter can be up to 95%.
  • Russia Industrial Production: OKPD2: Activated Carbon data was reported at 1,081.900 Ton in Jan 2019. This records an increase from the previous number of 754.560 Ton for Dec 2018.
  • Russia Industrial Production: OKPD2: Activated Carbon data is updated monthly, averaging 997.720 Ton from Jan 2017 (Median) to Jan 2019, with 25 observations. The data reached an all-time high of 1,529.210 Tons in Jul 2018 and a record low of 324.890 Tons in Jan 2017.
  • Activated carbon accounts for 13% of sales in harmful gas removal solutions. This figure gives an idea of how essential activated carbon filtration is in alleviating problems caused by contaminated air emissions, either as a stand-alone solution or in combination with other methods.
  • The highest concentration of biochar (2%) resulted in the greatest increase in plant height (35.5%) and fresh biomass (47.17%) compared to the contaminated control group.
  • The BC 0.5% treatment resulted in a 31.86% increase in carotenoid content compared to the control group, while the BC 1% treatment showed a 39.82% increase.

Emerging Trends

Increased Use in Water Treatment: There is a growing trend towards using activated carbon in advanced water purification systems. The increasing concerns about water quality and stricter environmental regulations are driving demand for high-performance activated carbon solutions that can effectively remove contaminants and pollutants. For instance, the water treatment segment is expected to account for approximately 45% of the market by 2025.

Development of Sustainable Products: Companies are focusing on developing activated carbon products from sustainable sources, such as agricultural waste or coconut shells. This trend is motivated by the increasing emphasis on environmental sustainability and reducing the carbon footprint of industrial processes. Sustainable products are projected to capture a significant share of the market, reflecting a shift towards eco-friendly practices.

Advancements in Regeneration Technologies: Innovations in regeneration technologies are enhancing the efficiency and lifecycle of activated carbon products. New methods are being developed to improve the reusability of activated carbon, which is essential for reducing operational costs and environmental impact. These advancements are expected to drive growth by making activated carbon solutions more economically viable.

Expansion in Emerging Markets: The activated carbon market is witnessing growth in emerging regions, particularly in Asia-Pacific. Rapid industrialization, urbanization, and increased awareness about air and water pollution are contributing to this trend. The Asia-Pacific region is anticipated to grow at a CAGR of around 5% over the next decade, reflecting strong market potential.

Integration with Digital Technologies: The integration of digital technologies, such as IoT and AI, is becoming increasingly prevalent. These technologies are being used to monitor and optimize the performance of activated carbon systems in real-time, enhancing their efficiency and effectiveness in various applications.

Use Cases

Water Treatment: Activated carbon is extensively used in water treatment to remove contaminants and improve water quality. It is effective in filtering out chlorine, volatile organic compounds (VOCs), and other impurities. The global market for activated carbon in water treatment is projected to reach approximately USD 2.1 billion by 2026, reflecting its crucial role in addressing water pollution and ensuring safe drinking water.

Air Purification: In air purification, activated carbon is utilized to eliminate odors, harmful gases, and particulate matter from the air. This application is particularly significant in industrial settings and residential air filtration systems. The air purification segment is expected to account for around 35% of the total activated carbon market by 2025, driven by growing concerns about air quality and increased use of air purifiers in urban areas.

Industrial Processes: Activated carbon is used in various industrial processes, including gold recovery and chemical production. In the mining industry, it plays a critical role in extracting gold from ores through the carbon-in-pulp (CIP) process. This segment is valued at over USD 1 billion annually, highlighting the importance of activated carbon in resource extraction and chemical processing.

Healthcare and Pharmaceuticals: Activated carbon is employed in healthcare settings for its detoxification properties, such as in emergency treatments for poisoning or overdose. It is also used in certain pharmaceutical applications for drug purification. The healthcare sector’s demand for activated carbon is anticipated to grow as new applications and products emerge, contributing to the market’s overall expansion.

Food and Beverage Industry: In the food and beverage industry, activated carbon is utilized for decolorization, purification, and flavor enhancement. It is used to remove impurities from sugars, syrups, and other food products. This sector is seeing a rise in the use of activated carbon, driven by increasing consumer demand for high-quality, clean-label products.

Key Players Analysis

CarbPure Technologies is a notable player in the carbon black sector, specializing in the development of high-performance carbon black products. The company focuses on advanced manufacturing processes to produce high-quality carbon blacks used in applications such as tires, coatings, and plastics. CarbPure Technologies’ commitment to innovation and sustainability is reflected in its state-of-the-art production facilities and its efforts to reduce environmental impact through cleaner technologies.

Cabot Corporation is a leading global provider of carbon black, renowned for its extensive portfolio of high-performance products. The company offers a wide range of carbon black grades used in various applications including tires, coatings, and plastics. Cabot’s focus on technological innovation and operational excellence allows it to deliver superior-quality carbon blacks. Recent investments and strategic acquisitions further enhance its market position, reinforcing its role as a key player in the carbon black industry.

Boyce Carbon is a significant player in the carbon black sector, focusing on the production of high-quality carbon black for diverse applications. Known for its advanced manufacturing techniques, Boyce Carbon caters to industries such as automotive, aerospace, and electronics, providing materials that enhance durability and performance. The company is committed to innovation and sustainability, aiming to improve the environmental impact of its production processes. Boyce Carbon’s recent initiatives include investing in technology to increase efficiency and reduce emissions.

Jacobi Carbons Group operates prominently in the carbon black sector, offering a wide range of high-performance carbon black products used in tire manufacturing, coatings, and plastics. The company emphasizes innovation and quality, leveraging its extensive global production network to meet the growing demand for carbon black. Jacobi Carbons has recently expanded its capabilities with new facilities and advanced technologies to enhance production efficiency and sustainability. This expansion supports its strategic goal of leading the industry in both performance and environmental responsibility.

CarboTech AC GmbH is a leading player in the carbon black sector, specializing in the development and production of high-quality carbon blacks for various industrial applications. The company is recognized for its expertise in producing specialty carbon blacks used in automotive, industrial, and consumer products. CarboTech AC GmbH’s innovations in carbon black production focus on enhancing performance characteristics such as durability and conductivity.

Kuraray Co. is a prominent global manufacturer in the carbon black sector, known for its extensive portfolio of high-performance carbon blacks. Kuraray’s carbon blacks are widely used in applications such as tires, industrial rubber, and coatings due to their superior quality and consistency. The company’s advanced production technologies and commitment to research and development underpin its position as a key player in the market.

Haycarb (Pvt) Ltd. is a leading player in the carbon black sector, specializing in the production and supply of high-quality activated carbon. With a strong focus on sustainability, Haycarb leverages advanced technology to deliver superior-performance products for applications in air and water purification, as well as industrial processes. The company’s commitment to innovation and environmental responsibility positions it as a key supplier in the global activated carbon market.

Kureha Corporation is a prominent manufacturer in the carbon black sector, known for its high-performance carbon black products used in various applications including tires, coatings, and plastics. Based in Japan, Kureha has made significant advancements in carbon black technology, emphasizing innovation and quality. The company’s products are designed to meet stringent industry standards, supporting enhanced performance and durability in end-use applications. Kureha continues to play a vital role in the global carbon black market.

Donau Carbon GmbH specializes in providing advanced solutions within the carbon black sector, focusing on the regeneration and treatment of used carbon materials. The company offers innovative technologies for the sustainable reuse of carbon black, enhancing its lifecycle and reducing waste. Their expertise in carbon regeneration aligns with growing environmental regulations and industry demands for eco-friendly practices. Donau Carbon GmbH’s solutions help clients minimize operational costs while adhering to sustainability goals.

Calgon Carbon Corporation is a leading player in the carbon black sector, known for its comprehensive range of products and services related to carbon adsorption and treatment. The company specializes in the production of high-quality carbon black, which is essential for applications in automotive tires, industrial rubber, and coatings. Calgon Carbon’s expertise extends to advanced filtration technologies and environmental solutions, supporting industries in meeting stringent regulatory standards and enhancing product performance.

Carbon Activated Corporation is a leading player in the carbon black sector, specializing in the production and supply of high-quality activated carbon products. The company’s offerings are crucial for applications such as air and water purification, where they enhance performance by effectively adsorbing contaminants. Carbon Activated Corporation is known for its commitment to innovation and quality, ensuring its products meet the evolving needs of industries across the globe.

Albemarle Corporation is a prominent manufacturer in the carbon black sector, known for its advanced materials and chemical solutions. The company’s carbon black products are used in various applications, including tires, coatings, and plastics, where they provide essential properties like reinforcement and color. Albemarle’s focus on research and development aims to deliver high-performance materials that meet industry standards and regulatory requirements.

Osaka Gas Chemicals Co. is a notable player in the carbon black sector, specializing in the production of high-quality carbon black for various applications, including automotive and industrial uses. The company leverages advanced technologies to enhance the performance and efficiency of its carbon black products, catering to a diverse clientele with stringent quality requirements. Osaka Gas Chemicals Co. is recognized for its commitment to innovation and sustainability in manufacturing practices.

Silcarbon Aktivkohle GmbH operates as a key contributor to the carbon black market, focusing on the production and supply of activated carbon solutions. The company is known for its extensive portfolio, which includes products for air and water purification, as well as industrial applications. Silcarbon Aktivkohle GmbH emphasizes high-quality standards and technological advancements to meet diverse market needs, ensuring effective performance across various applications.

Evoqua Water Technologies LLC is a notable player in the activated carbon sector, providing advanced solutions for water and wastewater treatment. The company specializes in supplying and managing activated carbon systems to enhance water quality, utilizing its extensive expertise in environmental technologies. Evoqua’s solutions are designed to address various contaminants effectively, supporting regulatory compliance and sustainable practices.

Oxbow Activated Carbon LLC is a key player in the activated carbon industry, focusing on the production and supply of high-quality activated carbon products for diverse applications, including air and water purification. The company is recognized for its innovative approaches in manufacturing and regenerating activated carbon, which enhances performance and reduces environmental impact. Oxbow’s products are critical for maintaining high standards of safety and efficiency in various industries.

Conclusion

The activated carbon market is poised for steady growth driven by increasing applications across water treatment, air purification, and industrial processes. Key drivers include advancements in regeneration technologies and expanding use in emerging markets. However, challenges such as fluctuating raw material costs and regulatory compliance remain. Overall, the market’s dynamic nature and ongoing innovations indicate a promising future for activated carbon solutions.

 

Sources :

https://foreverest.net/technology/rosin-derived-scheme
https://en.wikipedia.org/wiki/Carbon_filtering
https://www.wwdmag.com/what-is-articles/article/10939799/what-is-granular-activated-carbon-gac
https://www.spun.earth/articles/carbon-paper?gad_source=1&gclid=CjwKCAjwqf20BhBwEiwAt7dtdY-VMcJZ_cG7w6OJyuvF-mJfJZPlffxTd5GCEoxzFE12DbA1rWmh6BoCWKUQAvD_BwE
https://coconutcommunity.org/page-statistics/market-review/market-review-of-coconut-shell-charcoal-april-2023
https://journals.sagepub.com/doi/10.1155/2023/8674382?icid=int.sj-abstract.citing-articles.24
https://www.tecnosida.com/activated-carbon-filter-chemsorb
https://www.ceicdata.com/en/russia/industrial-production-chemicals-pharmaceuticals-and-cosmetology/industrial-production-okpd2-activated-carbon
https://pubs.acs.org/doi/10.1021/acsomega.3c01573

Filed Under: News

Astaxanthin Market Size to hit USD 11.1 Bn, Globally, by 2032

July 25, 2024 by Yogesh Shinde

Introduction

The global Astaxanthin market is experiencing significant growth, driven by the increasing demand for natural antioxidants in various applications, including nutraceuticals, cosmetics, aquaculture, and animal feed. In 2022, the market was valued at approximately USD 3.7 billion and is projected to reach USD 11.1 billion by 2032, growing at a compound annual growth rate (CAGR) of 11.9% during the forecast period.

Several factors contribute to the market’s robust growth. The rising health awareness among consumers and the growing preference for natural and organic products over synthetic alternatives are key drivers. Astaxanthin’s potent antioxidant properties, which are beneficial for skin health, cardiovascular health, and anti-aging, have led to its increased incorporation in dietary supplements and cosmetic products. Additionally, the aquaculture industry’s demand for astaxanthin, used as a feed additive to enhance the pigmentation of fish and crustaceans, is further propelling market growth.

However, the market faces challenges such as the high production costs of natural astaxanthin and regulatory hurdles in different regions. The need for advanced technology and infrastructure to cultivate and extract astaxanthin efficiently can be a barrier for new entrants. Moreover, stringent government regulations and the risk of product adulteration pose significant challenges to market players.

Recent developments in the market include strategic partnerships and product innovations aimed at enhancing production efficiency and product quality. For instance, in 2022, Algalif and Divi’s Nutraceuticals collaborated to launch high-concentration astaxanthin beadlets, expanding their product offerings in the sports nutrition and healthy aging segments. Additionally, the introduction of advanced cultivation technologies, such as photobioreactors, is helping to reduce production costs and environmental impact, thereby supporting market expansion.

Overall, the astaxanthin market is poised for substantial growth, driven by its wide range of applications and the increasing consumer preference for natural health solutions. However, addressing the challenges related to production costs and regulatory compliance will be crucial for sustaining this growth trajectory.

The astaxanthin market has seen numerous significant developments, particularly among key players such as Algatech Ltd, Cyanotech Corporation, MicroA, Beijing Gingko Group, and Algalíf Iceland ehf. These companies are actively engaged in strategies to enhance their market positions through acquisitions, new product launches, funding initiatives, and partnerships.

Algatech has been at the forefront of astaxanthin production through advanced microalgae cultivation techniques. In 2022, Algatech partnered with a U.S.-based personal care product manufacturer to develop new topical applications for astaxanthin. This collaboration aims to leverage the antioxidant properties of astaxanthin for skincare products, addressing the growing consumer demand for natural and effective skincare solutions.

Cyanotech Corporation has focused on expanding its product range and improving production efficiency. The company received Halal certification for its BioAstin SCE 5, broadening its market reach in Southeast Asia. Additionally, Cyanotech has invested in research to explore new health benefits of astaxanthin, including its potential use in treating inflammation-related conditions and enhancing exercise performance.

Statistics

  • Synthetic carotenoid pigments colored yellow, red or orange represent about 15–25% of the cost of production of commercial salmon feed
  • Haematococcus algae meal (21 CFR 73.185) and Phaffia yeast (21 CFR 73.355) for use in fish feed to color salmonoids were added in 2000.
  • The European Food Safety Authority has set an Acceptable Daily Intake of 0.2 mg per kg body weight, as of 2019.
  • Synthetic astaxanthin contains a mixture of all three stereoisomers, in approximately 1:2:1 proportions.
  • The lower limit of detection with this assay was 0.2 ng/mL; the inter- and intra-assay coefficients of variation were 7.4 and 8.4% respectively.
  • he sensitivity was 8.69 pg/mL with inter- and intra-assay coefficients of variation of 3.9 and 10.9% respectively.
  • An OGTT was then performed as follows: Blood samples were obtained through an intravenous catheter before and at 30, 60, 90, and 120 minutes after ingestion of a 75-g glucose load.
  • variability for the determination of insulin-stimulated glucose disposal has been reported to be 10%.
  • The dissolution study took place at BioActives LLC (Worcester, MA, USA). The study was performed using the Varian 7020 dissolution tester with the basket configuration at 37°C, 100 RPM
  • The capsules were introduced into 750 mL of 0.1N HCl (simulated gastric fluid without enzymes, SGF) maintained at 37°C.
  • On the day of the study, a standard breakfast; a lunch of approximately 500 kcal with 15% protein, 30% fat, and 55% carbohydrate; and a snack were offered to the participants. Astaxanthin-SR capsules were administered after breakfast.
  • Nearly 40% of the dose was released at an acidic pH by the end of 2 hours. By 12 hours, 85% of the dose was in solution in a micronized form, with a particle size of less than 10 microns.
  • The samples were eluted using an isocratic mobile phase, consisting of 82% methanol, 10% ethyl acetate, and 8% water.
  • On the day of the study, a standard breakfast; a lunch of approximately 500 kcal with 15% protein, 30% fat, and 55% carbohydrate; and a snack were offered to the participants.
  • Astaxanthin-SR capsules were administered after breakfast. Blood samples were drawn at 3, 8, 10, and 24 hours postintervention. The blood samples were stored on ice and protected from light.
  • The plasma was separated by centrifugation within 1 hour of collection and stored at -70°C until analysis
  • The pharmacokinetics of astaxanthin after its intravenous (5, 10, and 20 mg/kg) and oral (100 and 200 mg/kg) administration and its first-pass extraction ratios after its intravenous, intraportal or intragastric (20 mg/kg) administration were evaluated in rats.
  • The mean arterial plasma concentration-time profiles for the intravenous administration of astaxanthin at doses of 5, 10 and 20 mg/kg
  • The AUC of astaxanthin after its oral administration at a dose of 40 mg in human subjects, 80·8 μg min/ml(Reference Odeberg, Lignell and Pettersson8), was close to the AUC of 77·3 μg min/ml after its oral administration at a dose of 100 mg/kg

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Emerging Trends

1. Technological Advancements in Production: The astaxanthin market is witnessing significant technological advancements aimed at improving production efficiency and reducing costs. Technologies like photobioreactors and flat panel airlift reactors are being increasingly utilized. These innovations help in minimizing water and electricity usage, making the production process more sustainable and cost-effective. For instance, ALGAMO uses these advanced technologies to enhance their production capabilities.

2. Rising Demand for Natural Astaxanthin: There is a growing preference for natural astaxanthin over synthetic alternatives due to its higher efficacy and sustainability. Natural astaxanthin holds the largest revenue share and is expected to grow rapidly, driven by its use in treating conditions such as hypercholesterolemia, stroke, and various eye diseases. The health benefits associated with natural astaxanthin, including its potent antioxidant properties, are fueling this trend.

3. Expansion in Nutraceuticals and Dietary Supplements: The nutraceutical sector is a significant driver of the astaxanthin market. Increasing consumer awareness about the health benefits of astaxanthin, such as its role in reducing oxidative stress and inflammation, is boosting its demand for dietary supplements. The soft gel segment, in particular, is anticipated to grow at a lucrative rate due to its convenience and acceptance among the aging population.

4. Growth in Aquaculture Applications: Astaxanthin is extensively used in the aquaculture industry as a feed additive to enhance the coloration and health of farmed fish and crustaceans. This application segment holds a substantial market share and is expected to continue growing as the global demand for high-quality seafood increases. The Asia-Pacific region, with its expanding aquaculture industry, presents significant opportunities for market growth.

5. Increasing Applications in the Cosmetic Industry: Astaxanthin is gaining traction in the cosmetic industry due to its anti-aging and skin-protective properties. It is used in various skincare products to protect against UV-induced damage and improve skin elasticity. The rising demand for natural and effective cosmetic ingredients is driving the growth of astaxanthin in this sector.

6. Regional Market Dynamics: The Asia-Pacific region is expected to witness the highest growth rate during the forecast period. Factors such as rapid urbanization, increasing disposable incomes, and growing awareness about the benefits of natural products are contributing to this growth. North America, however, remains the largest market by revenue, driven by high consumer awareness and the presence of key market players.

Use Cases

1. Brain and Cognitive Health: Astaxanthin has shown potential in supporting cognitive function and slowing down neurodegeneration. Due to its ability to cross the blood-brain barrier, it helps in reducing oxidative stress in the brain. Studies indicate that astaxanthin can improve memory, response time, and working memory, making it beneficial for aging individuals and those at risk of cognitive decline.

2. Skin Health: Astaxanthin is widely used in skincare products for its antioxidant and anti-inflammatory properties. It helps protect the skin from UV-induced damage, reduces fine lines and wrinkles, and improves skin elasticity and moisture. Research has demonstrated that oral supplementation can also enhance skin health by reversing oxidative damage and improving overall skin appearance.

3. Eye Health: Astaxanthin is beneficial for eye health, protecting against oxidative stress and inflammation. It improves natural hydration levels in the eyes, promotes visual acuity, and enhances blood flow to the retinas. This makes it a valuable supplement for those suffering from eye strain and age-related eye conditions.

4. Anti-Inflammatory and Immune Support: Astaxanthin exhibits strong anti-inflammatory properties. It has been shown to reduce inflammation by inhibiting inflammatory cytokines and pathways. Additionally, it boosts immune function by enhancing the activity of natural killer cells and other immune responses, making it beneficial for overall health and disease prevention.

5. Cardiovascular Health: Astaxanthin supports cardiovascular health by improving blood flow and reducing oxidative stress in blood vessels. It helps in lowering blood pressure and reducing cholesterol levels, contributing to a healthier cardiovascular system. These benefits make it an attractive supplement for individuals looking to prevent cardiovascular diseases.

6. Muscle Recovery and Physical Performance:
Athletes and physically active individuals use astaxanthin to expedite muscle recovery and reduce soreness. Its anti-inflammatory properties help in faster recovery from intense exercise, improving endurance and performance. Studies suggest that regular supplementation can lead to significant improvements in muscle function and overall physical fitness.

7. Use in Aquaculture: Astaxanthin is extensively used in aquaculture as a feed additive to enhance the coloration and health of farmed fish and crustaceans. It improves the quality of seafood by enhancing pigmentation and supporting the immune system of aquatic animals. This application is crucial for the aquaculture industry’s growth and the production of high-quality seafood.

Key Players Analysis

Algatech Ltd: Algatech Ltd is a leading producer of natural astaxanthin, derived from microalgae Haematococcus pluvialis. Located in the Arava Desert, Israel, Algatech utilizes advanced, eco-friendly closed cultivation systems powered by solar energy. Their AstaPure® line includes various forms such as oleoresin, soft gels, and gummies, catering to dietary supplements and skincare markets. The company emphasizes sustainability and high efficacy, ensuring its products meet stringent global quality standards.

Cyanotech Corporation: Cyanotech Corporation is a key player in the astaxanthin market, specializing in the cultivation of microalgae to produce natural astaxanthin. Their flagship product, BioAstin® Hawaiian Astaxanthin®, is marketed for its potent antioxidant properties, supporting joint, skin, and eye health. Cyanotech’s production facility in Hawaii leverages renewable energy and advanced technology to ensure high-quality, sustainable products. They focus on continuous research and development to enhance the health benefits and applications of astaxanthin.

MicroA: MicroA, a prominent player in the astaxanthin sector, focuses on producing natural astaxanthin from microalgae using innovative photobioreactor systems. These advanced systems enhance production efficiency while minimizing environmental impact. In 2024, MicroA secured $3 million in funding to scale its production capabilities and expand its market reach. The company emphasizes sustainability and aims to meet the increasing demand for natural astaxanthin, which is highly valued for its antioxidant properties and applications in nutraceuticals, cosmetics, and animal feed.

Beijing Gingko Group (BGG): Beijing Gingko Group (BGG) is a key player in the natural astaxanthin market, producing astaxanthin from the microalga Haematococcus Pluvialis. BGG has established a dedicated subsidiary, Algae Life Sciences, to focus on astaxanthin production. Their flagship product, AstaZine®, is organically certified and marketed globally. BGG’s commitment to high-quality, sustainable production methods has positioned them as a leader in the astaxanthin industry.

Algalíf Iceland ehf is a leading producer of natural astaxanthin from microalgae, leveraging Iceland’s pristine environment and renewable geothermal energy. With a $30 million investment, the company aims to triple its production capacity to 5,000 kg annually, positioning itself as the largest astaxanthin producer globally. Their sustainable practices include using pure Icelandic water and repurposing by-products into biodegradable food coatings. Algalif’s high-quality astaxanthin is used in dietary supplements, skin care, and functional foods.

Fuji Chemical Industries Co., Ltd, through its AstaReal subsidiary, is a prominent player in the astaxanthin market. The company produces high-quality natural astaxanthin from Haematococcus pluvialis algae, utilizing advanced cultivation and extraction technologies. Fuji’s astaxanthin is recognized for its potent antioxidant properties, and supporting applications in dietary supplements, cosmetics, and functional foods. Their commitment to research and development ensures continuous improvement in product efficacy and sustainability.

PIVEG, Inc., based in San Diego, California, and with production facilities in Celaya, Mexico, is a significant player in the astaxanthin sector. The company is vertically integrating its operations to produce astaxanthin from microalgae using an open raceway system. Their astaxanthin products, branded as AstaMarine, include oil, beadlets, and cold water dispersible forms, all complying with USP and FCC standards. This strategic move enhances their supply chain efficiency and product quality, positioning them as a reliable source of natural astaxanthin.

Atacama Bio Natural Products S.A., located in the Atacama Desert, Chile, specializes in producing natural astaxanthin from Haematococcus pluvialis. Leveraging the region’s high solar irradiance and pure water from the Andes, the company employs sustainable and advanced photobioreactor technology. Their flagship product, NatAxtin®, is known for its purity and potency, used in dietary supplements, cosmetics, and animal feed. Atacama Bio focuses on expanding its market reach, particularly in Asia, emphasizing natural and sustainable production methods.

ENEOS Corporation produces Panaferd®, a naturally-sourced astaxanthin feed additive derived from the marine microorganism Paracoccus carotinifaciens. Using proprietary fermentation technology, ENEOS ensures high-quality and sustainable production. Panaferd® is used primarily in aquaculture and poultry feed to enhance the coloration and health of the animals, meeting ECOCERT standards for organic farming. This approach supports environmentally friendly practices while providing a high-value, natural product for animal nutrition.

Conclusion

The global astaxanthin market is poised for substantial growth, driven by its expanding applications in various industries, including nutraceuticals, cosmetics, animal feed, and aquaculture. Key factors fueling this growth include rising consumer awareness of the health benefits of natural antioxidants, technological advancements in sustainable production methods, and increasing demand for high-quality seafood. However, challenges such as high production costs and regulatory hurdles must be addressed to sustain this growth.

Filed Under: News

Nutraceuticals Market To Reach USD 472.7 Billion, Globally, by 2032

July 24, 2024 by Yogesh Shinde

Introduction

The Global Nutraceuticals Market is experiencing significant growth, projected to reach USD 472.7 billion by 2032, up from USD 108.5 billion in 2023, with a compound annual growth rate (CAGR) of 8.9% during the forecast period from 2023 to 2032. This growth is driven by several factors, including increasing consumer awareness about health and wellness, the rising aging population, and a growing preference for preventive healthcare measures.
One of the key drivers of this market is the rising health consciousness among consumers, leading to higher demand for dietary supplements, functional foods, and beverages. Innovations in product formulations, such as the incorporation of probiotics, omega-3 fatty acids, and plant-based ingredients, are also fueling market expansion. Additionally, advancements in technology are enabling personalized nutrition solutions, which cater to individual health needs and genetic profiles, further boosting market growth.
However, the nutraceuticals market faces several challenges. High costs associated with the extraction and production of nutraceutical ingredients can hinder market growth. Regulatory compliance across different regions also presents a significant hurdle, requiring companies to navigate complex regulations regarding labeling, health claims, and ingredient approvals. Furthermore, the market’s competitive landscape, marked by intense competition among established players and new entrants, necessitates continuous innovation and strategic partnerships.
Recent developments in the market highlight the dynamic nature of the industry. For instance, in 2023, Power Gummies invested approximately $2 million to establish a new manufacturing facility in India to meet the increasing demand for its products. This move underscores the growing consumer interest in nutraceuticals and the industry’s response to scaling production capabilities.
Herbalife Ltd. has been focusing on expanding its product line and enhancing its global presence. In March 2023, the company introduced a new range of plant-based protein products aimed at catering to the increasing demand for vegan and vegetarian options. Additionally, Herbalife has been investing in digital transformation initiatives to improve customer engagement and streamline distribution channels.
Nestlé S.A. continues to lead the market with strategic acquisitions and product innovations. In 2023, Nestlé acquired a stake in Vital Proteins, a leading collagen brand, to strengthen its position in the health and wellness sector. Furthermore, Nestlé has launched several fortified food products, enhancing their nutritional value with added vitamins and minerals to cater to health-conscious consumers.
Danone has been actively involved in expanding its presence in the nutraceuticals market through innovation and partnerships. In 2023, Danone launched a new line of probiotic-infused dairy products designed to improve gut health. The company also formed a strategic alliance with a leading biotech firm to develop personalized nutrition solutions, leveraging advancements in nutrigenomics.
Amway Corporation has focused on boosting its research and development capabilities to introduce innovative nutraceutical products. In 2023, Amway announced a significant investment in a new R&D facility dedicated to exploring new ingredients and formulations. The company also launched a range of dietary supplements targeting specific health needs such as immunity support and cardiovascular health.
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Nutrient Composition of Onions Statistics

  • The chemical composition of onions for moisture, carbohydrate, total sugar, vitamin C, Ca, P, and K ranged as follows:
    • Moisture: 82.99% and 82.77%
    • Carbohydrate: 14.146% and 14.772%
    • Total Sugar: 4.74% and 2.32%
    • Vitamin-C: 6.5 mg and 5.7 mg
    • Calcium (Ca): 46.9 mg and 25.7 mg
    • Phosphorus (P): 50.6 mg and 30.3 mg
    • Potassium (K): 140 mg and 129 mg
  • Protein and fat content reported by Bhattacharjee et al. (2013):
    • Protein: 2.62% and 1.489%
    • Fat: 0.4%
  • Dry skin analysis shows values ranging from 109/100 g to 219/100 g.

Quercetin Content in Onions and Its Effects Statistics

  • Pasteurized Recas product contained 721 mg/100 g quercetin of dry weight, whereas frozen Recas paste contained the highest total quercetin content of 4,431 mg/100 g of dry weight (4%).
  • Total quercetin concentration in onion ranges from traces in white varieties to 2.5–3 mmol/kg of fresh weight in red varieties.
  • Boiling and frying onions results in an overall loss of 25% in quercetin glucosides, with a 50% reduction for quercetin 3,4′-diglucoside after boiling for about 25 minutes.
  • Blanching onions can lower kaempferol and quercetin levels by 39% to 64%, respectively.
  • The nutraceutical market is estimated at 30 billion US dollars, growing at 5% per annum.
  • Historical estimates indicate the natural and organic foods, functional foods, micronutrients, and nutritional supplements market at $80 billion in 1995.
  • In 2016, over 170 million adults reported taking dietary supplements to regulate or maintain their health.

Nutritional Studies and Consumption Patterns

  • Daily intake of flavonoids averages about 1.0 g, with 115 mg from flavonols and flavones.
  • Quercetin percentage ranges from 39% to 100% of total flavonoid intake.
  • Studies report significant nutritional benefits from high-dose combinations of antioxidants and minerals, reducing advanced AMD risk by approximately 25%.
  • The total flavonoid intake varies from 2.6 to 68.2 mg daily.
  • 85% are very confident in the future, and 14% are somewhat confident.
  • Compared to the previous year, 60% are more confident, and only 12% are less confident.
  • Major concerns include regulations (65%), negative or misleading news (55%), and quality issues (43%).
  • 69% indicated an interest in implementing clinical research, 52% cited “increased transparency,” and 51% highlighted delivery/dosage technologies.
  • Dietary supplement use is prevalent in the USA (68% of the population), Germany (58% of women and 33% of men), and Italy (83.6% of young people aware of food addenda).
  • Polysaccharides from Sargassum fusiforme significantly reduce lung cancer cell growth and angiogenesis in mice at doses of 20-40 mg/kg.

Lactating Mothers’ Study in Ngaoundere Town

  • A study involving 40 lactating mothers showed significant improvement in vitamin A status with yellow maize cake supplementation:
  • Initial inadequate serum retinol levels: 45% in both groups.
  • After two months: 30% of the control group remained inadequate, while all women in the test group had adequate levels.
  • Significant increase in serum retinol: 36.3% in the test group versus 3.8% in the control group.
  • By 2025, the worldwide nutraceuticals market will touch $578.23 billion.
  • Nutraceuticals market is calculated at $117 billion globally.
  • Commercial algae concentrate products show promise in cancer treatment, with doses of 0.5 and 1.0 mg/kg.
  • Polyphenolic chemical Ecol in algae reduces tumor weight in mice with S180 gastric tumors.

Emerging Trends

Plant-Based Revolution: The demand for plant-based nutraceuticals continues to grow, driven by environmental concerns, animal welfare, and personal health preferences. Products derived from plants are gaining traction, offering alternatives to traditional animal-based supplements​​​.
Focus on Cognitive Health: As awareness of mental health increases, there is a rising demand for nutraceuticals that support cognitive functions such as memory, focus, and mood enhancement. Ingredients like omega-3 fatty acids, adaptogenic herbs, and specific probiotics are being utilized to develop products targeting brain health​​​.
Microbiome Modulation: Understanding the gut microbiome’s role in overall health has led to the development of products that support gut health through probiotics, prebiotics, and postbiotics. These products aim to improve digestion, immunity, and mental well-being by enhancing the gut-brain connection​​​.
Sustainable Sourcing: Consumers are increasingly concerned about sustainability and the environmental impact of the products they consume. Nutraceutical companies are responding by prioritizing ethically sourced ingredients and transparent supply chains, which help in building consumer trust and loyalty​​​.
Clean Labels and Transparency: There is a growing demand for products with clean labels—free from artificial additives and allergens. Consumers want clear, concise information about the ingredients and manufacturing processes, driving companies to focus on transparency and quality control​​​.
Immune Support: The COVID-19 pandemic has underscored the importance of immune health, leading to sustained interest in products that boost the immune system. Nutraceuticals with ingredients like vitamins, minerals, and antioxidants are in high demand to enhance the body’s defense mechanisms​​​.
Digitalization and Telehealth: The digital revolution is significantly impacting the nutraceuticals industry. Telehealth platforms and personalized nutrition apps are becoming crucial tools for delivering tailored health solutions and engaging directly with consumers​​​.
Healthy Aging: With a growing aging population, there is an increased focus on products that support healthy aging. Nutraceuticals target joint health, cognitive function, cardiovascular health, and skin aging.

Use Cases

  • Preventive Health: Many consumers use nutraceuticals to prevent health issues before they arise. For instance, omega-3 supplements are popular for their potential to support cardiovascular health, with studies suggesting they may reduce the risk of heart disease by up to 30%.
  • Functional Foods: Nutraceuticals often include functional foods like fortified cereals or beverages. These products are designed to provide added health benefits beyond basic nutrition. For example, probiotic yogurt contains live bacteria that can enhance digestive health and improve gut flora balance.
  • Chronic Disease Management: Individuals with chronic conditions may use nutraceuticals to manage symptoms or improve quality of life. Glucosamine and chondroitin supplements are commonly used to support joint health and may alleviate symptoms of osteoarthritis.
  • Sports Nutrition: Athletes and fitness enthusiasts frequently utilize nutraceuticals to enhance performance and recovery. Protein powders and amino acid supplements can help build muscle mass and reduce exercise-induced muscle damage.

Key Players Analysis

Herbalife Ltd. is a global leader in the nutraceuticals sector, offering a diverse range of health and wellness products, including weight management solutions, dietary supplements, and energy-boosting products. The company focuses on personalized nutrition, leveraging extensive research and development to create effective and innovative products. Herbalife distributes its products through a network of independent sales representatives, enhancing its market reach and consumer engagement. Recent initiatives include expanding product lines and enhancing digital platforms to meet the growing demand for health-conscious and convenient nutritional solutions​​​​​.
Nestlé S.A. has established itself as a significant player in the nutraceuticals sector, leveraging its extensive research capabilities and global presence. The company focuses on developing fortified foods and dietary supplements that promote overall health and wellness. Recent strategic moves include the acquisition of Vital Proteins to enhance its portfolio of collagen-based products and the launch of various functional foods enriched with essential vitamins and minerals. Nestlé’s commitment to innovation and sustainability positions it as a leader in providing health-focused nutritional products to a broad consumer base​​​
Danone, a prominent player in the nutraceuticals sector, leverages its extensive experience in dairy and plant-based products to innovate in functional foods. The company focuses on creating products that support digestive health, immunity, and overall wellness. Danone’s investment in research and development enables it to enhance its offerings in probiotics and other health-oriented nutritional products. Their strategic emphasis on health benefits aligns with the growing consumer demand for functional and fortified foods.
Amway Corporation, a global leader in the nutraceuticals sector, is renowned for its extensive range of dietary supplements and wellness products. The company utilizes its cutting-edge research and development capabilities to offer high-quality products aimed at enhancing health and well-being. Amway’s commitment to innovation and quality assurance supports its position in the market, catering to increasing consumer interest in health and nutrition.
Archer Daniels Midland Company (ADM) is a major player in the nutraceuticals sector, focusing on the development and supply of natural ingredients and nutritional solutions. ADM’s offerings include functional ingredients such as plant-based proteins, fibers, and specialty oils that are integral to dietary supplements and health foods. The company’s extensive research and development capabilities support innovation in nutrition and health, catering to a growing consumer demand for functional and health-enhancing products.
Innophos is a key contributor to the nutraceuticals industry, specializing in the production of high-quality ingredients that support health and wellness. Their product range includes essential nutrients, such as calcium, magnesium, and phosphorus, which are critical for formulating dietary supplements and functional foods. Innophos emphasizes the safety and efficacy of its products, aligning with market demands for scientifically-backed nutritional solutions.
GlaxoSmithKline Plc is a major player in the nutraceuticals sector, focusing on enhancing public health through its range of nutritional supplements and functional foods. The company leverages its extensive research capabilities to develop products aimed at supporting immune function, digestive health, and overall wellness. Recent strategies include expanding its portfolio of consumer health products and investing in new technologies for better efficacy and consumer satisfaction.
Royal DSM N.V. is a key participant in the nutraceuticals sector, specializing in nutritional ingredients and dietary supplements. The company’s offerings include vitamins, minerals, and other functional ingredients designed to promote health and wellness. DSM emphasizes innovation and sustainability in its product development, aiming to provide high-quality solutions that meet evolving consumer needs.
Abbott Laboratories: has established a notable presence in the nutraceuticals sector through its diverse range of dietary supplements and nutritional products. Abbott’s portfolio includes high-quality vitamins, minerals, and specialty nutrition solutions, aimed at addressing various health needs and enhancing overall well-being. The company’s commitment to research and innovation supports its growth in the nutraceutical market, leveraging its expertise in science and technology.
Arkopharma Laboratories S.A.: specializes in the development and distribution of phytotherapy and dietary supplements. Renowned for its innovative approach, Arkopharma focuses on using natural ingredients to create products that support health and wellness. Their extensive range includes herbal supplements and vitamins designed to meet diverse consumer needs. The company’s dedication to quality and scientific research underpins its success in the nutraceuticals market.
Bactolac Pharmaceuticals, Inc.: is a prominent player in the nutraceuticals sector, specializing in the development and manufacturing of dietary supplements and nutraceutical products. The company is noted for its expertise in delivering high-quality, custom-formulated products to meet diverse client needs. Their offerings include a range of vitamins, minerals, and herbal supplements, backed by stringent quality control measures and innovative formulation techniques.

Conclusion

The Nutraceuticals sector continues to experience robust growth driven by increasing consumer awareness of health and wellness. Market expansion is fueled by rising demand for dietary supplements, functional foods, and natural health products. Innovations in product formulation and the growing prevalence of preventive health measures are further accelerating this trend. As consumers increasingly prioritize their well-being, companies in this sector are well-positioned to capitalize on emerging opportunities.
Sources :
  • https://www.sciencedirect.com/science/article/abs/pii/S096399690100179X#:~:text=The%20current%20knowledge%20of%20the,growing%20at%205%25%20per%20annum.
  • https://www.tandfonline.com/doi/full/10.1080/23311932.2017.1280254
  • https://www.nutraceuticalsworld.com/issues/2018-12/view_features/state-of-the-nutraceuticals-industry-for-2019/
  • https://www.dvm360.com/view/dietary-supplements-and-nutraceuticals-proceedings
  • https://joinhubpharma.com/benefits-of-nutraceutical-products-in-today-life/
  • https://openaccesspub.org/international-journal-of-nutrition/article/2087
  • https://www.nutraceuticalsworld.com/contents/view_breaking-news/2024-05-10/large-scale-study-breaks-down-variables-influencing-vitamin-d-status/
  • https://asianjpr.com/HTML_Papers/Asian%20Journal%20of%20Pharmaceutical%20Research__PID__2018-8-4-6.html
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  • https://foodcomplianceinternational.com/industry-insight/scholarly-articles/3573-usa-current-trends-and-regulatory-aspects-of-nutraceutical-a-comprehensive-review

Filed Under: News

Carbon Black Market Is Encouraged to Reach USD 21.7 Billion by 2032 at a CAGR of 5.1%

July 24, 2024 by Yogesh Shinde

Introduction

The global carbon black market is poised for significant growth, projected to reach USD 21.7 billion by 2032, up from USD 13.2 billion in 2023, at a compound annual growth rate (CAGR) of 5.1%. This growth is primarily driven by the increasing demand for carbon black in the automotive sector, particularly in tire manufacturing where it is used as a pigment and reinforcing agent. The rise in vehicle production and ownership, especially in emerging economies like China and India, contributes to this demand surge.

However, the market faces challenges, including stringent environmental regulations and health concerns related to carbon black exposure. Fluctuations in raw material prices also pose a significant hurdle. Despite these challenges, the market sees opportunities in developing sustainable production methods and exploring innovative applications in emerging industries, which cater to the growing demand for eco-friendly solutions.

Recent developments highlight the dynamic nature of the market. For instance, companies like Cabot Corporation and Orion Engineered Carbons have expanded their production capacities and acquired new facilities to strengthen their market positions.

Cabot Corporation launched VULCAN 3-LP carbon black, targeting the rubber applications market. More recently, in March 2022, Cabot acquired Tokai Carbon’s battery materials business, expanding its reach into the rapidly growing electric mobility market. This acquisition enhances Cabot’s production capabilities and positions them strongly in the burgeoning battery materials sector.

Continental Carbon Company closed one of its carbon black plants in Alabama due to regulatory challenges, highlighting the industry’s ongoing struggle with environmental regulations. However, they continue to innovate, collaborating with tire manufacturers to develop sustainable retreading solutions using recycled carbon black.

Orion Engineered Carbons made a significant investment of approximately USD 60 million to reduce carbon black emissions from its Texas plant. Additionally, they have partnered with a renewable energy company to explore the use of bio-based feedstock for carbon black production, aligning with industry trends toward sustainability.

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Scrap Tires and Carbon Black Statistics

  • Estimated 30 million tons-plus of scrap tires in South Africa.
  • Davro used recycled polymer for the carrier to achieve the ‘100% recycled content’ label.
  • By early 2018, Namibia Plastics set up a 2600m² production plant in the Shali industrial area, Windhoek.
  • The production capacity of the plant is estimated at 250 tons/month.
  • Workers handling carbon black had the highest mean total dust exposures up to 2.2 mg/m3.

Properties and Uses of Carbon Black Statistics

  • Dibutyl phthalate absorption standard measurement: mL/100 g.
  • Ash content can be 50% or more (European Committee for Biological Effects of Carbon Black, 1982).
  • Activated carbon possesses a porous structure, with small amounts of chemically bonded oxygen and hydrogen, and can contain up to 20% of mineral matter, indicated as ash or residue.
  • For every 100 parts by weight of rubber used in tire manufacture, about 60 parts by weight is carbon black.
  • Monochlorobenzene can remove more than 90% of nitropyrenes within 24 hours, while toluene extracts only 60% in that time.

Production Data of Carbon Black Statistics

  • The carbon content of bone black is usually approximately 10%.
  • Lampblack supplied the pigment industry’s needs until 1872, with less than 1000 tonnes of annual world consumption.
  • Lampblack production is currently less than 1% of total carbon black production.
  • In the United States, 55% of carbon black produced for rubber is for tread grades.
  • Tread-grade production is 64% in Western Europe and 60% in Japan.
  • Carbon black represents about 25% of the total weight of a finished pneumatic tire.

Historical Context and Chemical Data Statistics

  • Lampblack production is on a small scale, believed to constitute less than 1% of total carbon black production.
  • For every 100 parts by weight of rubber in tire manufacture, there are about 60 parts by weight of carbon black.
  • The carbon content of bone black is usually approximately 10%.
  • Workers involved in material handling of carbon black had the highest mean total dust exposures up to 2.2 mg/m3.
  • Annual world consumption of carbon black was less than 1000 tonnes until the establishment of the channel process in 1872.

Emerging Trends

The carbon black market is experiencing several emerging trends that are reshaping the industry. One significant trend is the increasing use of recycled and bio-based carbon black, driven by environmental concerns and regulatory pressures. This shift not only helps reduce the carbon footprint but also aligns with the global push towards sustainability.

In the automotive sector, the demand for carbon black is rising due to its crucial role in manufacturing tires and other rubber components. As vehicle production increases, especially in emerging markets, the demand for carbon black continues to grow. Additionally, the energy storage sector is becoming a major application area for carbon black. It is used as a conductive additive in lithium-ion batteries, which are essential for electric vehicles and renewable energy systems. This trend is expected to significantly boost the market as the adoption of electric vehicles accelerates.

The construction industry also contributes to the growing demand for carbon black, utilizing it in materials like roofing membranes, cables, and sealants due to its durability and UV resistance. Furthermore, technological advancements are leading to the development of more specialized grades of carbon black, catering to specific industry needs and expanding its application range.

Use Cases

Rubber Reinforcement: The primary use of carbon black is in the rubber industry, where it is essential for reinforcing tires. Approximately 70% of carbon black produced globally is used in tire manufacturing, enhancing durability and performance. This use case is driven by the increasing demand for vehicles and the subsequent need for high-quality tires.

Plastics and Pigments: Carbon black serves as a pigment in plastics, offering UV protection and color consistency. Its application in plastic products is expanding due to the material’s ability to improve the mechanical properties of polymers.

Conductive Applications: In the electronics industry, carbon black is utilized for its conductive properties. It is incorporated into products like cables, antistatic films, and battery electrodes. For instance, in lithium-ion batteries, carbon black is used as a conductive additive, which is critical for the efficient performance of electric vehicles and energy storage systems.

Printing and Inks: Carbon black is a key ingredient in the production of printing inks, paints, and coatings. Its use in these applications is due to its ability to provide deep black coloration and enhance the longevity of printed materials.

Construction Materials: The construction industry uses carbon black in materials such as roofing membranes, sealants, and coatings. These applications benefit from carbon black’s UV resistance and durability, making it ideal for outdoor and long-lasting construction products.

Environmental Applications: Recovered carbon black, made from end-of-life tires and other rubber products, is gaining traction as a sustainable alternative. This environmentally friendly approach aligns with global efforts to reduce waste and carbon emissions.

Key Players Analysis

Birla Carbon Corporation is a leading global manufacturer and supplier of carbon black, a crucial component used in various industries. The company is expanding its production capabilities significantly, with plans to establish new production sites in India and Thailand, each with an initial capacity of 120,000 tonnes. Birla Carbon also focuses on sustainability, repurposing over 70% of its material waste and advancing its presence in the lithium battery materials sector through the acquisition of Nanocyl.

Cabot Corporation is a prominent player in the carbon black market, known for its innovative solutions and commitment to sustainability. Cabot has expanded its capacity with the opening of a new plant in Indonesia and the acquisition of Tokai Carbon’s activated carbon business, enhancing its product portfolio. The company has also invested in sustainable projects, like the implementation of energy recovery systems in its plants, reducing emissions, and improving efficiency.

Continental Carbon Company is a significant player in the carbon black industry, supplying high-performance carbon black for tires, industrial rubber products, and specialty applications. The company is expanding its global reach, with technology licensed in over 15 countries. Despite closing its Phenix City, Alabama plant due to environmental regulations, it is compensating with increased capacity at other US facilities and new plants in India and Turkey.

Orion Engineered Carbons S.A. is a global supplier of carbon black, catering to the rubber, coatings, printing, and polymer industries. The company is investing in sustainability by developing low-PAH and low-carbon footprint products. With production facilities in multiple countries, Orion is committed to meeting the evolving needs of its customers and enhancing its global supply chain to ensure consistent delivery of high-quality carbon black products.

PCBL Limited is a prominent player in the carbon black sector, focusing on producing high-quality carbon black used in various applications, including tires, plastics, and coatings. As a leading manufacturer in India, PCBL Limited has a strong market presence due to its extensive production capacity and advanced technology. The company is committed to innovation and sustainability, contributing to its competitive edge in the global market.

Mitsubishi Chemical Corporation is a major global supplier of carbon black, known for its high-performance products utilized in tires, electronics, and industrial applications. The company leverages advanced technologies to enhance product quality and environmental sustainability. Mitsubishi Chemical’s carbon black offerings are renowned for their durability and efficiency, helping it maintain a strong position in the international market.

Jiangxi Black Cat Carbon Black Co. Ltd is a major player in the carbon black industry, known for its extensive production capacity and advanced technology. The company focuses on producing high-quality carbon black, which is crucial for applications in tires, plastics, and coatings. Jiangxi Black Cat Carbon Black’s products are recognized for their performance and reliability, making it a key supplier in the global market.

Tokai Carbon Co. Ltd: is a leading carbon black manufacturer with a strong emphasis on innovation and quality. The company produces a variety of carbon black products used in tires, electronics, and other industries. Tokai Carbon is known for its cutting-edge technology and commitment to sustainability, making it a preferred choice for high-performance applications.

Longxing Chemical Stock Co. Ltd is a significant player in the carbon black sector, focusing on producing and supplying high-quality carbon black for various applications, including tires and industrial products. The company is known for its advanced manufacturing techniques and strong emphasis on research and development. They cater to both domestic and international markets, aiming to meet growing demands for carbon black in diverse industries.

Omsk Carbon Group is a major carbon black producer based in Russia, offering a broad range of carbon black products used in rubber, plastics, and coatings. Known for its high production capacity and technological advancements, the company plays a crucial role in the global carbon black market. Omsk Carbon Group emphasizes quality and innovation to support industries requiring durable and efficient carbon black solutions.

Atlas Organics focuses on the carbon black sector by offering eco-friendly and sustainable carbon black products. They utilize advanced technologies to produce high-quality carbon blacks, which are used in various applications such as tires, coatings, and plastics. Their commitment to environmental sustainability and innovation makes them a notable player in the carbon black industry.

Continental Carbon Company is a major player in the carbon black industry, specializing in high-performance carbon blacks for automotive, industrial, and consumer applications. They emphasize advanced production techniques to enhance product quality and efficiency. Their innovative approaches and state-of-the-art facilities make them a significant contributor to the sector’s growth and development.

Himadri Speciality Chemical Ltd is a significant player in the carbon black industry, focusing on high-performance specialty carbon blacks used in tires, plastics, and coatings. The company operates advanced production facilities and emphasizes innovation in developing new grades of carbon black to meet evolving market needs. Their commitment to quality and sustainability positions them as a key competitor in the sector.

Philips Carbon Black Limited is a prominent manufacturer of carbon black, serving various applications including tires, rubber, and plastics. The company is known for its focus on producing high-quality carbon blacks with consistent performance and environmental sustainability. Philips Carbon Black leverages advanced technologies to enhance production efficiency and product quality.

Orion Engineered Carbons GmbH is a leading player in the carbon black market, known for its high-performance products used in tires, coatings, and plastics. The company focuses on innovation and sustainability, offering a range of specialty carbon blacks that enhance product performance and durability. Orion’s commitment to environmental responsibility and operational excellence positions it as a key competitor in the global market.

Conclusion

carbon black market is driven by its essential role in industries like automotive, plastics, and electronics, where it enhances product durability and performance. Key players, including Orion Engineered Carbons, Cabot Corporation, and Continental Carbon, are at the forefront of innovation and quality, contributing to the sector’s growth. With increasing demand for high-performance materials and sustainability initiatives, the market is poised for continued expansion. Companies are focusing on technological advancements and eco-friendly practices to meet evolving customer needs and regulatory standards.

Filed Under: News

Silico Manganese Prices Increase Amidst Supply Chain Disruptions

July 23, 2024 by Yogesh Shinde

Introduction

The Silico Manganese market is projected to experience significant growth over the coming decade, with its market size expected to reach approximately USD 40.5 billion by 2032, up from USD 23.76 billion in 2022, reflecting a compound annual growth rate (CAGR) of 5.5% during the forecast period from 2022 to 2032. This growth is driven by several key factors, challenges, and recent developments in the industry.

Growth Factors

Increasing Demand for Steel: The growing demand for high-quality steel in various sectors, particularly in the construction and automotive industries, is a primary driver. Silico manganese is essential in steel production due to its ability to enhance the strength, durability, and corrosion resistance of steel​​​.
Infrastructure Development: Significant investments in infrastructure projects, especially in the Asia-Pacific region, are contributing to the demand for silico manganese. Countries are focusing on boosting their economies through extensive infrastructural developments post-pandemic​​​.
Automotive Industry: The automotive sector continues to be a major consumer of silico manganese, particularly in the production of automobile bodies and other components. The shift towards electric vehicles further bolsters this demand​.
Fluctuating Raw Material Prices: The silico manganese market faces challenges due to the volatility in raw material prices, which can impact production costs and profit margins​.
Environmental Regulations: Stringent environmental regulations and the need for sustainable production practices pose significant challenges. The industry must continuously adapt to meet these regulations while maintaining cost-effectiveness​.
Geopolitical Uncertainties: Geopolitical factors and trade policies can disrupt the supply chain and affect market stability, posing a risk to consistent market growth​.

Key Players Analysis

Brahm Group: Known for its substantial investments in production capacity, Brahm Group continues to expand its footprint in the silico manganese market. Their recent project in India aims to boost their output significantly, positioning them as a key supplier in the region.

EMCO (Bahrain Ferro Alloys BSC): EMCO’s focus on technological advancements and modernization of its facilities demonstrates its commitment to maintaining high production standards and meeting increasing market demands. Their efforts in enhancing efficiency and quality are crucial for their competitive edge.

Eramet: As a leading producer, Eramet’s strategic supply agreements and emphasis on sustainable practices highlight its forward-looking approach. By aligning with the growing electric vehicle market and adhering to sustainability norms, Eramet strengthens its market position and ensures long-term growth.

Ferroglobe: The company’s reorganization and capacity expansion initiatives underscore its proactive stance in adapting to market needs. Ferroglobe’s efforts to streamline production and enhance output cater to the rising demand from various industries, ensuring its continued relevance in the market.

Statistics

  • Ferro-manganese is produced as highcarbon ferro-manganese with 72-82% Mn, 6-8% C and 1.5% Si.
  • Medium carbon ferromanganese with 74-82% Mn, 1-3% C and 1.5% Si and low carbonferromanganese with 80-85% Mn, 0.1-0.7% C and 1-2%Si.
  • Ferro-silicon contains about 75-90% silicon and minor amounts of iron,
  • As per SteelMint’s assessment, Raipur-based producers offered at around INR 83,200/t exw, which rose by 9% w-o-w, while in Durgapur prices were at 81,400/t exw, increasing by 6% w-o-w.
  • TeelMint recorded trade volumes of around 3,500 tonnes (t) of manganese alloys in the domestic market.
  • Australian-origin manganese ore lumps (Mn 46%) are currently valued at $5.6/dmtun CNF Vizag, up 8% w-o-w.
  • Ferrosilicons with higher silicon content are made in electric arc furnaces. The usual formulations on the market are ferrosilicons with 15%, 45%, 75%, and 90% silicon.
  • The remainder is iron, with about 2% consisting of other elements like aluminium and calcium.
  • Reserves are located in south Africa (26%), Ukraine 25%, Australia 17%. Brazil and India 9% each.
  • Most nodule are found in areas of deep-sea floor at water depths of 5 to 7 km.
  • The pacific Ocean alone is estimated to contain about 2.5 billion tons nodules containing about 25% Mn, making them similar in abundance to low-grade land based deposits.
  • North America had less than 1% world reserves.
  • By adding manganese in the form of MC / LCFeMn instead of HCFeMn, around 80% to 93% less carbon is added to the steel (for a steel containing 2% manganese).
  • Low Silica friable/fine chromite ore withchromium oxide not exceeding 52% andsilica exceeding 4%
  • Chromite lumps containing chromiumoxide not exceeding 40%
  • As per the National Mineral Inventory as on 1.4.2000, the recoverablereserves of manganese ore are placed at 191 million tonnes.
  • Medium grade manganeseore/blended ore containing 46%-49% manganese only with notless than 0.24% Phos.
  • Low grade manganeseore/blended ore coantaining lessthan 38% manganese
  • Community consumption of ferro-silico-manganese increased virtually continuously during the period under consideration. In total, it went from 415 263 tonnes in 1989 to 504 043 tonnes in the investigation period, representing an increase of 21,4 % over the period.
  • The total volume of imports of ferro-silico-manganese originating in Russia, Ukraine, Brazil and South Africa increased steadily and substantially from 64 358 tonnes in 1989 to 150 198 tonnes in the investigation period, i.e. an increase of 133,4 %.
  • In terms of market shares based on total apparent consumption, the market penetration of the dumped imports rose significantly from 1989 until the investigation period, i.e. from 15,4 to 29,7 %. The market shares of the individual countries concerned during the investigation period were as follows: Russia 3,3 %, Ukraine 6,6 %, Brazil 9,9 % and South Africa 9,9 %.

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Emerging Trends

Increased Demand from the Steel Industry: The steel industry remains the primary driver for the silicon manganese market. Silico manganese is essential in the production of high-strength steel, particularly for construction and infrastructure projects. The growing global infrastructure investments are significantly boosting the demand for silico manganese​​​.

Technological Advancements: Advancements in production technology are enhancing efficiency and reducing costs. The use of electric arc furnaces and other modern techniques is becoming more prevalent, allowing for more sustainable and cost-effective production processes​.

Expansion of Production Capacities: Companies are investing heavily in expanding their production capacities to meet the increasing global demand. This includes the establishment of new manufacturing plants and the modernization of existing facilities to boost output and improve product quality​.

Focus on Sustainability: There is a growing trend towards sustainable practices in the silicon manganese market. Companies are adopting eco-friendly production methods and focusing on reducing their carbon footprint. This aligns with global efforts to address climate change and environmental sustainability​.

Rising Adoption of Electric Vehicles (EVs): The automotive industry’s shift towards electric vehicles is creating new opportunities for silico manganese. The alloy is used in the production of high-performance steel required for EV components, which is driving demand in this sector​.

Regional Growth in Asia-Pacific: The Asia-Pacific region is expected to witness the highest growth in the silicon manganese market. This growth is driven by rapid industrialization, urbanization, and significant investments in infrastructure development across countries like China and India​.

Increasing Anti-Dumping Measures: To protect domestic industries, several countries have implemented anti-dumping duties on silico manganese imports. These measures aim to stabilize market prices and support local producers by reducing unfair competition from foreign markets​.

Key Players Analysis

Bahrain Ferro Alloys BSC (BAFA), operating under EMCO, specializes in the production of high-carbon ferro manganese and ferro silico manganese. Established in 2008, BAFA quickly became a leading manufacturer in the region, supported by its advanced 24MVA submerged arc furnace with a production capacity of 30,000 tons per annum for ferro silico manganese. This facility plays a crucial role in the steelmaking industry by providing essential deoxidizing and alloying materials to enhance steel quality​​​.

Brahm Group, established in 2010, has quickly become a significant player in India’s silico manganese sector. Operating from Meghalaya and West Bengal, the group produces high-grade silico manganese (65-15) for both domestic and international markets. Their facility in West Bengal is fully export-oriented, contributing to the growing demand for high-performance steel products globally. With a focus on quality and timely deliveries, Brahm Group has established itself as a notable exporter in the ferroalloy industry​

Eramet is a major player in the silico manganese sector, with significant production capabilities in Gabon. The company produces high-grade manganese ore and various manganese alloys, including silico manganese, which is crucial for deoxidizing and improving the strength and quality of steel. Eramet focuses on sustainable practices, including significant investments in reducing CO2 emissions and enhancing energy efficiency in its facilities. The company’s operations are pivotal in supplying essential materials for the automotive and construction industries​.

Ferroglobe is a leading producer of silico manganese, which it uses primarily in steel manufacturing as a deoxidizer and alloying agent. The company’s advanced production facilities ensure high-quality alloy production, catering to the global steel industry. Ferroglobe’s silico manganese improves steel’s mechanical properties, such as strength and durability, and is essential in various steel applications, including construction and automotive sectors. Their operations are strategically positioned to meet growing industrial demands​​​.

Nippon Denko Co., Ltd. is a prominent player in the ferroalloy sector, specializing in the production of silico manganese, among other products. The company operates within the ferroalloy segment, producing and selling silico manganese, ferromanganese, and other special alloys essential for steel manufacturing. Their facilities, like the Tokushima and Hidaka plants, utilize by-products from ferroalloy production to create soil-improving fertilizers, demonstrating a commitment to sustainability. Nippon Denko’s operations are supported by advanced technological processes and a robust global presence​​​​​.

OM Holdings Ltd. is a significant player in the silico manganese sector, with extensive operations spanning mining, smelting, and trading. The company operates a major sinter plant in Sarawak, Malaysia, with an annual production capacity of 250 kilotons of manganese alloys, supporting its global supply chain. OM Holdings Ltd. is committed to enhancing its production efficiency and market reach through strategic investments and technological advancements. The company serves as a critical supplier to the steel industry, leveraging its vertically integrated structure to optimize operations and distribution across multiple regions.

Gulf Ferro Alloys Company (Sabayek) operates in Saudi Arabia, producing high-quality silico manganese essential for steelmaking. With an annual production capacity of 140,000 metric tons, Sabayek serves both local and GCC markets, exporting 60-70% of its output to the US and Europe. The company is crucial in making Saudi Arabia one of the world’s top 15 producers of silico manganese. Sabayek is also preparing for a listing on the Nomu – Parallel Market by 2024, indicating significant growth and expansion plans​​​.

Sakura Ferroalloys Sdn Bhd, located in Samalaju Industrial Park, Sarawak, Malaysia, operates two 81 MVA submerged arc furnaces producing high-carbon ferromanganese and silico manganese. This joint venture, involving Assmang Limited, Sumitomo Corporation, and China Steel Corporation, leverages cost-effective power supply agreements to maintain efficient production. The plant’s annual capacity includes approximately 107,000 tons of high-carbon ferromanganese and 67,000 tons of silico manganese, with the flexibility to switch production based on market demand. These products are essential for steelmaking, enhancing its strength and durability​​​​​.

Tata Steel Ltd. is a significant player in the silico manganese sector, utilizing this alloy extensively in their steel production processes. The company leverages silico manganese to enhance the properties of its steel products, such as strength and hardness, making them suitable for diverse applications including construction and automotive manufacturing. Tata Steel’s strategic use of silico manganese helps in deoxidizing and refining steel, ensuring high-quality output and maintaining its competitive edge in the global steel market.

Steel Force is a key supplier in the silico manganese sector, providing high-quality ferroalloys essential for steel production. Their silico manganese alloys, which contain silicon and manganese, are crucial for enhancing steel properties such as strength, hardness, and resistance to wear and corrosion. By sourcing high-quality materials and offering competitive pricing, Steel Force helps steel mills improve production efficiency and reduce costs. Their expertise in ferroalloys ensures consistent supply and support for the steel manufacturing industry.

Sheng Yan Group is a prominent player in the silico manganese market, specializing in the production and supply of high-quality silico manganese alloys. The company focuses on leveraging advanced production technologies to produce alloys that enhance the mechanical properties of steel, such as strength and durability. Sheng Yan Group has established itself as a key supplier to the steel industry, contributing significantly to the manufacturing processes that require deoxidizing and desulfurizing agents. The group continues to expand its market presence by optimizing production efficiency and maintaining rigorous quality standards​

PJSC Nikopol is a leading producer of silico manganese, essential for steel manufacturing. The company is known for its extensive production capabilities and high-quality products, which are critical for enhancing the properties of steel, including strength, hardness, and resistance to wear and corrosion. PJSC Nikopol has a strong market presence and continues to innovate in alloy compositions to meet the diverse needs of the steel industry, ensuring efficient and reliable supply chains for its global clients.

Glencore, a major global commodity trader and producer, engages in the silico manganese sector through its production and marketing of manganese alloys. The company operates several smelters and mines, producing substantial volumes of manganese alloys used primarily in steelmaking. Glencore’s assets and operations focus on enhancing the quality and properties of steel by providing essential raw materials, thereby supporting various industries including construction, automotive, and manufacturing.

Jinneng Group is a significant player in the silicon manganese market, known for its extensive production capabilities and high-quality output. The company focuses on producing silico manganese alloys used in steelmaking, enhancing the steel’s strength, hardness, and wear resistance. Jinneng Group’s production facilities contribute to meeting the rising demand for these alloys in various industrial sectors, particularly construction and infrastructure projects, thus playing a vital role in the global steel supply chain​​​.

Sources

  • https://ibm.gov.in/writereaddata/files/03232018160212Ferro%20alloys_AR_2017.pdf
  • https://www.bigmint.co/insights/detail/india-silico-manganese-prices-increase-amid-rise-in-raw-material-cost-397877
  • https://www.bigmint.co/insights/detail/india-silico-manganese-prices-increase-amid-rise-in-raw-material-cost-397877
  • http://www.ifapaindia.org/ferrosilicon.aspx
  • https://www.eramet.com/en/activities/manganese/manganese-alloys/
  • https://steel.gov.in/sites/default/files/Chapter%20III.pdf
  • https://eur-lex.europa.eu/legal-content/EN/TXT/HTML/?uri=CELEX:31994R3119&from=SV
  • https://www.emco.com.bh/projects/industrial-projects/bafa/
  • https://www.eramet.com/en/activities/manganese/manganese-alloys/
  • https://www.eramet.com/en/activities/manganese/manganese-alloys/
  • https://www.nippondenko.co.jp/en/ourbusiness/ferroalloys/#:~:text=URL%3A%20https%3A%2F%2Fwww.nippondenko.co.jp%2Fen%2Four
  • business%2Fferroalloys%2F%0AVisible%3A%200%25%20
  • https://www.omholdingsltd.com/products/
  • https://ncsi.org.sa/team/gulf-ferro-alloys-company-sabayek/
  • https://www.thestar.com.my/business/business-news/2016/07/04/sakura-poised-to-produce-silico-manganese/
  • https://zxferroalloy.com/resource/silico-manganese-uses-the-most-popular-specifications-recommended/
  • https://www.steelforcellc.com/product/ferro-alloys
  • https://www.glencore.com/what-we-do/metals-and-minerals/ferroalloys

Filed Under: News

Hydrochloric Acid Demand Surge: Growth Opportunities and Challenges Ahead

July 23, 2024 by Yogesh Shinde

Introduction

The global Hydrochloric Acid Market is projected to grow significantly, with an expected market size reaching USD 4.9 billion by 2033, up from USD 2.6 billion in 2023, reflecting a compound annual growth rate (CAGR) of 6.5% during the forecast period. This growth is driven by several key factors. One of the primary growth drivers is the increasing demand for hydrochloric acid in the steel industry, particularly for steel pickling processes. Additionally, the chemical is widely used in oil well acidizing and ore processing, further boosting its market demand. The food and beverage industry also contributes to this growth, utilizing hydrochloric acid in food processing applications.

Occidental Petroleum Corporation, through its subsidiary OxyChem, plays a significant role in the hydrochloric acid sector. OxyChem produces hydrochloric acid as part of its extensive chlor-alkali operations, which also include chlorine, caustic soda, and other vital chemicals. With production facilities across multiple U.S. locations, OxyChem’s operations ensure a stable supply of hydrochloric acid, crucial for various industrial applications, including water treatment, food processing, and oil well acidizing.

Merck KGaA is a prominent player in the hydrochloric acid sector, offering high-purity hydrochloric acid for various industrial and research applications. The company supplies hydrochloric acid tailored for use in pharmaceuticals, biotechnology, and chemical manufacturing, ensuring stringent quality standards. Merck’s hydrochloric acid is integral for processes such as pH control, neutralization reactions, and raw material preparation, reflecting the company’s commitment to supporting critical industrial and scientific needs.

Statistics

  • The molecular weight of the same is 36.47 g/mol.
  • The concentrated grade (fuming hydrochloric acid) is around 38% HCl in water.
  • Industrial-grade HCl is around 30% to 35%, whereas commercial-grade (muriatic acid) varies between 20% and 32%. Household cleaning solutions of HCl are usually 10% to 12%, but these still require added dilution before usage.
  • Hydrochloric acid solutions with concentrations between 10% and 25% by weight are classified as irritants and are associated with the risk phrases R36/37/38, indicating they can irritate the eyes, respiratory system, and skin.
  • Solutions with concentrations greater than 25% are classified as corrosive, carrying the risk phrases R34 and R37, which means they can cause burns and are also irritating to the respiratory system.
  • The concentrations marketed by HELM range from 31 % to 34 %.
  • Hydrochloric acid’s solubility in water decreases with increasing temperature, being 823 g/L at 0°C, 720 g/L at 20°C, 673 g/L at 30°C, and 596 g/L at 50°C.
  • Hydrochloric acid has a heat capacity of 0.7981 J/(K·g), which indicates the amount of heat required to raise the temperature of one gram of HCl by one Kelvin.
  • Naturally abundant chlorine consists of two isotopes, 35Cl and 37Cl, in a ratio of approximately 3:1.
  • The Density of Hydrochloric Acid (HCl) is 1.2 g/mL at 25 °C…
  • Hydrogen chloride is produced through the reaction of the hydrogen and the chlorine gases. This reaction takes place at a high temperature of ~250 Celsius.
  • If you boil 20% HCl, it boils off with the water as an azeotrope. Past that 20% threshold, heating the acid will release HCl gas.
  • You could concentrate on it by heating it and turning the gas into chilled water. If you can get your hands on HCl that is stronger than 20%, you could use this method to produce concentrated HCl, and you’d be left with the 20% stuff, which is still very useful.
  • Hydrochloric acid, when concentrated as a gas, has varying solubility in water depending on the temperature. At 0°C, its solubility is 823 g/L. This decreases to 720 g/L at 20°C and further drops to 561 g/L at 60°C.
  • Hydrochloric acid is an integral part of the worldwide chlorine industry. Most of the HCl produced is generated as a by-product via chlorination reactions. About 40 processes generate HCl as a coproduct and about 110 chemical manufacturing processes utilize hydrochloric acid as a raw material.
  • Hydrochloric acid (hydrogen chloride) is classified under the code 280610, with an alphabetic code of E.

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Emerging trends

Growth in End-Use Industries:
There is increasing demand for hydrochloric acid in sectors such as food and beverages, pharmaceuticals, and steel due to its essential role in various processes, including food processing and steel pickling.

Advancements in Water Treatment:
The growing necessity for effective water and wastewater treatment solutions is driving the market. Hydrochloric acid is vital for pH control and regeneration of ion exchangers, enhancing its demand in this sector.

Regional Market Expansion:
The Asia-Pacific region is seeing significant market growth due to rapid industrialization, increased government spending on infrastructure, and rising demand from various end-use industries.

Sustainability Focus:
Companies are increasingly adopting sustainable practices in hydrochloric acid production, reducing environmental impact, and meeting regulatory standards​

Technological Innovations:
Advancements in production technologies are improving efficiency and cost-effectiveness, allowing manufacturers to meet rising demand while maintaining quality.

Key players

Occidental Petroleum Corporation, through its subsidiary OxyChem, plays a significant role in the hydrochloric acid sector. OxyChem produces hydrochloric acid as part of its extensive chlor-alkali operations, which also include chlorine, caustic soda, and other vital chemicals. With production facilities across multiple U.S. locations, OxyChem’s operations ensure a stable supply of hydrochloric acid, crucial for various industrial applications, including water treatment, food processing, and oil well acidizing.

Merck KGaA is a prominent player in the hydrochloric acid sector, offering high-purity hydrochloric acid for various industrial and research applications. The company supplies hydrochloric acid tailored for use in pharmaceuticals, biotechnology, and chemical manufacturing, ensuring stringent quality standards. Merck’s hydrochloric acid is integral for processes such as pH control, neutralization reactions, and raw material preparation, reflecting the company’s commitment to supporting critical industrial and scientific needs.

Covestro AG utilizes hydrochloric acid primarily in the production of high-performance polymers and resins. Hydrochloric acid is crucial for the synthesis of key intermediates used in making materials like polycarbonate and polyurethane. Covestro’s advanced manufacturing processes rely on hydrochloric acid to ensure the quality and performance of their products. The company’s focus on innovation and efficiency in polymer production underlines the importance of hydrochloric acid in their operations.

Shin-Etsu Chemical Co., Ltd uses hydrochloric acid in the production of silicone and other advanced materials. Hydrochloric acid is essential for synthesizing key compounds and intermediates in their silicone products, which are used in various high-tech and industrial applications. The company’s efficient use of hydrochloric acid supports its broad range of products, from electronics to automotive components.

Solvay is a major player in the hydrochloric acid sector, producing high-purity hydrochloric acid used in various industries, including chemical synthesis and water treatment. The company’s extensive production facilities and strong market presence support its role in meeting global demand. Solvay leverages advanced technologies to ensure efficient and sustainable hydrochloric acid production, contributing to its robust position in the market.

Toagosei Limited specializes in the production and supply of hydrochloric acid, focusing on high-quality products for industrial applications. Their hydrochloric acid is utilized in various sectors, including chemical manufacturing and environmental management. The company’s emphasis on precision and quality control helps it maintain a strong competitive edge.

Westlake Chemical Corporation is a significant player in the hydrochloric acid sector, focusing on its production and supply. The company manufactures hydrochloric acid mainly for industrial applications, including metal processing and water treatment. Westlake Chemical’s extensive production facilities and global distribution network position it as a key supplier in the market. The company’s strategic operations support its role in meeting the growing demand for hydrochloric acid across various industries.

Inovyn, a leading chemical manufacturer, plays a significant role in the hydrochloric acid sector by producing and supplying high-quality hydrochloric acid for various industrial applications. They utilize advanced technologies to ensure the efficient production of hydrochloric acid, which is crucial for uses in steel pickling, water treatment, and chemical synthesis. Inovyn’s extensive production capacity supports diverse industries, enhancing the overall efficiency of industrial processes and contributing to their growth.

Vynova Group is a prominent player in the hydrochloric acid sector, specializing in the production and supply of this essential chemical for various applications. Their facilities are equipped with state-of-the-art technology to ensure high-purity hydrochloric acid, which is used in sectors such as water treatment, food processing, and chemical manufacturing. Vynova’s focus on quality and sustainability supports the efficient use of hydrochloric acid across multiple industries.

kuhlmaan europe is a part of Tessenderlo Group and which is a key player in the hydrochloric acid sector, specializing in the production and distribution of high-purity hydrochloric acid. The company supplies this chemical for various industrial applications, including metal processing and water treatment. Tessenderlo operates several facilities worldwide, ensuring a steady supply to meet global demand. Their focus on quality and sustainability aligns with industry needs for reliable and environmentally responsible chemical solutions.

AGC Chemicals is an established manufacturer of hydrochloric acid, used extensively in industries like metal treatment, water purification, and chemical synthesis. The company is known for its efficient production processes and high-quality products that support various industrial and commercial applications. AGC’s global network and commitment to innovation help meet the growing demand for hydrochloric acid in diverse markets.

Erco Worldwide is a key producer of hydrochloric acid, known for its robust chemical manufacturing operations. The company specializes in producing hydrochloric acid for diverse applications, including industrial cleaning and chemical synthesis. ERCO Worldwide’s commitment to quality and operational excellence positions it as a leading supplier in the hydrochloric acid market, catering to a wide range of industrial needs.

Dongyue Group is a significant player in the hydrochloric acid sector, primarily engaged in the production and supply of high-quality hydrochloric acid. With a strong presence in the global market, Dongyue Group leverages its advanced manufacturing capabilities to serve various industries, including chemical production and water treatment. The company’s strategic focus on innovation and efficiency helps maintain its competitive edge and support its extensive customer base worldwide.

Source:

https://www.toppr.com/guides/chemistry-formulas/hydrochloric-acid-formula/#:~:text=Hydrochloric%20acid’s%20chemical%20formula%20is,well%20as%20the%20aqueous%20solution.

https://simple.wikipedia.org/wiki/Hydrochloric_acid

https://www.helmag.com/business-lines/chemicals/products/details/hag-hydrochloric-acid?ai%5Bd_pos%5D=

https://www.adda247.com/school/hydrochloric-acid-chemical-formula/

https://www.sciencemadness.org/talk/viewthread.php?tid=38378

https://www.mersen.in/markets/corrosive-chemicals/acid-processing

https://www23.statcan.gc.ca/imdb/p3VD.pl?Function=getVD&TVD=140100&CVD=140103&CPV=2806&CST=01012001&CLV=2&MLV=4

https://www.oxy.com/search?q=hydrochloric%20acid

https://www.merckmillipore.com/IN/en/product/Hydrochloric-acid-fuming-370-0,MDA_CHEM-100317

https://www.covestro.com/en/company/covestro-worldwide/spain/covestro-in-spain/production

https://www.shinetsu.co.jp/en/csr/csr_spcontents5.html

https://www.matweb.com/search/datasheettext.aspx?matguid=005d9f657f294443991af45e285fe5d9#:~:text=Solvay%20Chemicals%2022%25%20%2D%20Technical%20Grade%20Hydrochloric%20acid&text=Material%20Notes%3A,liquid%2C%20with%20a%20pungent%20odor.

https://www.toagosei.co.jp/english/products/basis/inorganic_organic/hydrochloric_acid.html

https://www.westlake.com/hydrochloric-acid-18-calvert-city-ky-plant

https://www.ineos.com/search-page/?q=hydrochloric+acid+

https://www.vynova-group.com/products/hydrochloric-acid

https://www.kuhlmann-europe.com/en/search?s=hydrochloric+acid+

https://www.agc-chemicals.com/jp/en/products/detail/index.html?pCode=JP-EN-C004

https://www.dongyuechem.com/en/product/show-1651.html

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Lubricant Recycling Technologies See Increased Adoption Amid Sustainability Trends

July 22, 2024 by Yogesh Shinde

INTRODUCTION

In 2022, the global Lubricants Market size accounted for USD 149.8 billion. This market is estimated to reach USD 203.7 billion in 2032 a CAGR of 3.2% between 2023 and 2032. A variety of lubricants used in automotive, industrial, marine, and other applications are included in the sizable and expanding worldwide lubricant market.

The lubricants market encompasses the production and distribution of substances that reduce friction, heat, and wear between mechanical components in contact. These substances, which include oils, greases, and fluids, are essential for maintaining the efficiency and longevity of machinery and vehicles across various industries such as automotive, aerospace, industrial manufacturing, and marine. The market is driven by the continuous need for equipment maintenance, advancements in lubricant technology, and stringent regulations on emissions and energy efficiency. Increasing industrialization, growing automotive sectors in developing regions, and the shift towards high-performance synthetic lubricants further bolster market growth.

FACTORS AFFECTING THE MARKET

Industrial Growth: The expansion of manufacturing and industrial sectors increases the demand for machinery and equipment maintenance, thereby driving the need for lubricants.

Automotive Sector: The growth in automotive production and the rising number of vehicles on the road boost the demand for automotive lubricants, including engine oils and transmission fluids.

Technological Advancements: Innovations in lubricant formulations, such as synthetic and bio-based lubricants, enhance performance and efficiency, attracting more consumers.

Regulatory Standards: Stringent environmental regulations and emission standards push the development and adoption of eco-friendly and energy-efficient lubricants.

Economic Conditions: Economic stability and growth influence industrial activities and vehicle usage, impacting the overall demand for lubricants.

Raw Material Prices: Fluctuations in the prices of crude oil and base oils, which are primary raw materials for lubricants, affect production costs and pricing strategies in the market.

Maintenance Practices: Increasing awareness about the benefits of regular maintenance and the use of high-quality lubricants contributes to market growth.

Regional Demand: Emerging economies with rapid industrialization and urbanization show a higher demand for lubricants, while mature markets focus on advanced and specialized lubricant products.

Environmental Concerns: Growing environmental awareness drives the demand for biodegradable and sustainable lubricants.

Competitive Landscape: The presence of numerous global and regional players in the market leads to innovations, competitive pricing, and improved distribution networks, influencing market dynamics.

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MARKET TRENDS

Shift to Synthetic and Bio-based Lubricants: Increasing preference for synthetic lubricants due to their superior performance, longer service life, and better environmental profile compared to conventional mineral oils. Growing demand for bio-based lubricants driven by environmental regulations and consumer awareness of sustainability.

Growth in the Automotive Sector: Rising production and sales of vehicles globally, especially in emerging markets, boost demand for automotive lubricants. Development of advanced engine technologies requiring specialized lubricants.

Industrial Expansion: Rapid industrialization in developing countries increases the need for industrial lubricants for machinery and equipment maintenance. Expansion of industries such as manufacturing, construction, and mining drives the demand for lubricants.

Technological Advancements: Innovations in lubricant formulations to improve performance, energy efficiency, and reduce environmental impact. Development of smart lubricants with sensors and additives that enhance performance monitoring and predictive maintenance.

Stringent Environmental Regulations: Implementation of stricter emission norms and environmental regulations pushing the adoption of eco-friendly lubricants. Increased research and development efforts to produce lubricants with lower carbon footprints.

Enhanced Lubricant Efficiency: Focus on creating high-performance lubricants that reduce friction and wear, thus enhancing the efficiency and lifespan of machinery and engines. Adoption of lubricants that contribute to fuel economy and lower operational costs.

Digitalization and Automation: Integration of digital technologies and automation in lubricant manufacturing processes to improve quality control and operational efficiency. Use of IoT and AI for predictive maintenance, reducing downtime and extending the life of lubricants and equipment.

Regional Market Dynamics: Increased demand in Asia-Pacific due to rapid industrial growth and expanding automotive markets. Mature markets in North America and Europe focusing on advanced, high-performance, and environmentally friendly lubricants.

Customized Solutions: Growing trend towards providing tailored lubricant solutions to meet specific industry and application needs. Collaboration between lubricant manufacturers and OEMs to develop customized products.

Economic Factors: Fluctuating crude oil prices impacting the cost of base oils and, consequently, the pricing of lubricants. Economic growth in emerging markets leading to increased industrial activities and vehicle usage, driving lubricant demand.

MARKET GROWTH FACTORS

Industrial Expansion: Rapid industrialization in emerging economies drives demand for lubricants to maintain and enhance the efficiency of machinery and equipment across various industries such as manufacturing, construction, and mining.

Automotive Industry Growth: Increasing vehicle production and sales, particularly in developing countries, boost the need for automotive lubricants, including engine oils, transmission fluids, and gear oils. The trend towards electric vehicles also opens new avenues for specialized lubricants.

Technological Advancements: Innovations in lubricant formulations, such as high-performance synthetic and bio-based lubricants, enhance efficiency, longevity, and environmental compatibility, driving market adoption.

Stringent Environmental Regulations: Regulations aimed at reducing emissions and environmental impact promote the development and use of eco-friendly, biodegradable, and low-viscosity lubricants, which contribute to market growth.

Rising Awareness of Maintenance Benefits: Growing awareness about the importance of regular maintenance and the use of high-quality lubricants to extend equipment life and reduce operational costs fuels demand in both industrial and automotive sectors.

Economic Development: Economic growth, especially in emerging markets, leads to increased industrial activities and higher disposable incomes, which in turn raise the demand for consumer and industrial lubricants.

Increasing Demand for Energy Efficiency: The push for energy efficiency across various industries encourages the use of advanced lubricants that can reduce friction and wear, thereby improving the overall energy efficiency of machinery and vehicles.

Expanding Construction Sector: Growth in infrastructure projects and construction activities worldwide increases the need for lubricants used in heavy machinery and equipment, driving market demand.

Urbanization and Infrastructure Development: Urbanization in developing regions leads to increased demand for vehicles and construction equipment, boosting the lubricants market.

Growth of Marine and Aerospace Industries: Expanding marine and aerospace sectors, which require specialized lubricants for optimal performance and safety, contribute to market growth.

Digitalization and Automation: The integration of digital technologies in manufacturing and predictive maintenance systems increases the demand for high-performance lubricants that support advanced machinery and equipment.

Rising Adoption of Renewable Energy: The growing renewable energy sector, particularly wind and solar power, requires lubricants for turbines and other equipment, adding to the market’s expansion.

COMPETITIVE LANDSCAPE 

The global lubricant market is fragmented, with top players holding the maximum market share while numerous smaller companies compete in niche segments with specialized products. These leading companies dominate the market but face competition from smaller, specialized players.
To maintain their competitive edge, key market players must prioritize new product development and innovation. This focus on continuous improvement and advanced formulations is essential for staying competitive in the global market.

Scope of the Report

    Report AttributeDetails
   Market Value (2023)USD 149.8 billion
   Market Size (2033)USD 203.7 billion
CAGR (from 2023 to 2032) 3.2%
Historic Period2020 to 2022
Base Year2023
Forecast Year2024 to 2033

MARKET SEGMENTS INSIGHTS

By Type Analysis:

The lubricant market is categorized into synthetic, semi-synthetic, and mineral types. The synthetic segment, accounting for 39.3% of the market share, is the dominant and fastest-growing segment due to its high performance in extreme conditions, such as high temperatures, pressures, and heavy loads. Semi-synthetic lubricants, blending synthetic and mineral oils, offer a balance of affordability and enhanced performance. Mineral lubricants, derived from crude oil, are the most commonly used due to their wide availability and low cost, despite lower performance compared to synthetic and semi-synthetic options.

By Product Analysis:

The lubricant market includes automotive oils, industrial oils, metalworking fluids, hydraulic oils, process oils, marine oils, greases, and other products. Automotive lubricants are the most lucrative segment, essential for vehicle engines, gearboxes, and transmissions. Industrial lubricants serve various applications in hydraulic systems, bearings, gears, and compressors, while marine lubricants are designed to resist corrosion and wear in marine engines and equipment.

By End-Use Industry Analysis:

The lubricant market’s end-use industries are segmented into transportation, industrial, and marine sectors. The transportation industry, comprising commercial vehicles, automotive, and aviation, is the largest consumer of lubricants. The industrial sector covers agriculture, mining, manufacturing, and construction, while the marine industry includes commercial and recreational boats, offshore drilling rigs, and ships.

Key Market Segments

Based on Type

  • Mineral
  • Semi-Synthetic
  • Synthetic

Based on Product

  • Automotive Oils
  • Industrial Oils
  • Metalworking Fluids
  • Hydraulic Oils
  • Process Oils
  • Marine Oils
  • Greases
  • Other Products

Based on End-Use Industry

  • Transportation
  • Industries
  • Marine

Key Regions and Countries

  • North America
    • The US
    • Canada
    • Mexico
  • Western Europe
    • Germany
    • France
    • The UK
    • Spain
    • Italy
    • Portugal
    • Ireland
    • Austria
    • Switzerland
    • Benelux
    • Nordic
    • Rest of Western Europe
  • Eastern Europe
    • Russia
    • Poland
    • The Czech Republic
    • Greece
    • Rest of Eastern Europe
  • APAC
    • China
    • Japan
    • South Korea
    • India
    • Australia & New Zealand
    • Indonesia
    • Malaysia
    • Philippines
    • Singapore
    • Thailand
    • Vietnam
    • Rest of APAC
  • Latin America
    • Brazil
    • Colombia
    • Chile
    • Argentina
    • Costa Rica
    • Rest of Latin America
  • Middle East & Africa
    • Algeria
    • Egypt
    • Israel
    • Kuwait
    • Nigeria
    • Saudi Arabia
    • South Africa
    • Turkey
    • United Arab Emirates
    • Rest of MEA

Market Key Players

  • ExxonMobil Corp.
  • Royal Dutch Shell Co.
  • BP PLC.
  • Total Energies
  • Chevron Corp.
  • Fuchs
  • Castrol India Ltd.
  • Amsoil Inc.
  • JX Nippon Oil & Gas Exploration Corp.
  • Philips 66 Company
  • Valvoline LLC
  • PetroChina Company Ltd.
  • China Petrochemical Corp.
  • Idemitsu Kosan Co. Ltd.
  • Lukoil
  • Petrobras
  • Petronas Lubricant International
  • Quaker Chemical Corp.
  • PetroFer Chemie
  • Buhmwoo Chemical Co. Ltd.
  • Zeller Gmelin Gmbh & Co. KG
  • Blaser Swisslube Inc.

Filed Under: News

Cyclohexane Supply Chain Optimized for Cost Efficiency and Logistics

July 22, 2024 by Yogesh Shinde

Introduction

The global Cyclohexane Market is poised for significant growth, with its market size expected to reach USD 43.4 billion by 2033, up from USD 26.15 billion in 2023, at a compound annual growth rate (CAGR) of 5.2% during the forecast period from 2023 to 2033. This growth is primarily driven by the increasing demand for cyclohexane in producing nylon, particularly nylon 6 and nylon 66, which are widely used in textiles, automotive, and industrial applications. The rise in industrialization and economic growth in emerging markets further boosts the demand for cyclohexane as it is a critical component in various manufacturing processes.

However, the cyclohexane market faces several challenges. The price volatility of crude oil, from which cyclohexane is derived, significantly impacts production costs and profitability for manufacturers. Additionally, economic downturns can lead to reduced demand from key end-use industries like textiles and automotive, further affecting market growth. Recent developments in the industry include Cepsa’s introduction of a new line of sustainable products and Chevron Phillips Chemical’s expansion of its alpha olefins production, highlighting a trend towards sustainability and increased production capacity to meet growing demand.

Cepsa is a significant player in the cyclohexane market, with production facilities located at its La Rábida refinery in Spain. The company produces approximately 180,000 tons of cyclohexane annually, positioning it as one of the leading producers in Europe. Cepsa integrates its cyclohexane production with its broader petrochemical operations, contributing to the synthesis of intermediates used in the production of nylon, such as cyclohexanol and cyclohexanone. Cyclohexane is a naphthene produced by benzene hydrogenation. Its main use is the synthesis of cyclohexanol/cyclohexanone for the production of the caprolactam and adipic acid, precursors to nylon.

Chevron Phillips chemical company LLC is a prominent producer in the cyclohexane sector, known for its extensive production and marketing capabilities. The company operates some of the largest cyclohexane plants globally, ensuring a robust supply to meet industrial demands. Most cyclohexane goes into the production of intermediates for nylon, which has a variety of common applications such as clothing, tents, and carpets as well as thermoplastics. Cyclohexane is also used as a solvent in chemical and industrial processes and recently has been substituted for benzene in many applications. Chevron Phillips Chemical also offers other solvents through its Specialty Chemicals Division.

Statistics

  • A regular hexagon shape contains internal angles of 120 degrees. However, the carbon-carbon bonds belonging to the cyclohexane ring have a tetrahedral symmetry, with the bond angles corresponding to 109.5 degrees.
  • It can be noted that at a temperature of 25 degrees Celsius, 99.99% of the molecules belonging to a given cyclohexane solution would correspond to a chair-type conformation.
  • To increase the concentration of this conformation, the cyclohexane solution must be heated to 1073K and then cooled to 40K.
  • Cyclohexane has a triple point at 279.48 K (6.33 °C) and 5.388 kPa. Its critical point is at 554 K (281 °C) and 4070 kPa. The standard enthalpy change of fusion (Δ_fusH°) is 2.68 kJ/mol, with an entropy change (Δ_fusS°) of 9.57 J/(mol·K).
  • Overall prices of Cyclohexane across Europe were recorded to have increased by more than 3% during the time frame 2024.
  • Cyclohexane prices in the North American market have demonstrated a bullish trend, despite encountering a substantial drop of approximately 20% in the prices of the feedstock Benzene.
  • Towards the conclusion of December 2023, the U.S. automotive industry experienced a notable recovery, with sales witnessing an increase of almost 13%.
  • Cyclohexane prices in the APAC region exhibited a notable increase of over 10%, despite the feedstock Benzene experiencing subdued prices with a depreciation exceeding 10%.
  • Cyclohexane prices in the European market experienced a predominantly bullish market scenario, demonstrating an increment of approximately 10%, despite the feedstock Benzene facing a bearish trend throughout the entire fourth quarter of 2023.
  • The upward movement in prices was primarily propelled by constrained supplies of the product within the Eurozone. The overall contraction of more than 1.5% in industrial chemical production across the Eurozone contributed to a notable scarcity of Cyclohexane, exacerbated by modest demand.
  • Cyclohexane has a molar mass of 84.16 g/mol and appears as a colorless liquid with a sweet, gasoline-like odor. It has a density of 0.7781 g/mL in its liquid form. The melting point of cyclohexane is 6.47 °C (43.65 °F; 279.62 K), and its boiling point is 80.74 °C (177.33 °F; 353.89 K).
  • Cyclohexane has a vapor pressure of 78 mmHg at 20 °C and a magnetic susceptibility (χ) of -68.13·10⁻⁶ cm³/mol. Its refractive index (n_D) is 1.42662, and it has a viscosity of 1.02 cP at 17 °C.
  • Cyclohexane has a monoisotopic mass of 84.09390 g/mol.
  • Cyclohexane and benzene with purities of 99.93 mol% and 99.94 mol% are obtained.
  • The process aimed to purify an equimolar mixture of 100 kmol/h of cyclohexane-benzene, resulting in concentrations of 99.9 mol% for cyclohexane and 99.6 mol% for benzene.
  • The phase diagram of cyclohexane-methanol was thermodynamically modeled in the range of 150 ≤ T/K ≤ 360 and at a pressure of 1 bar based on available experimental data.

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Emerging Trends

Increased Demand for Nylon: The demand for cyclohexane is rising due to its use in producing nylon fibers, essential for the automotive, textile, and packaging industries.

Sustainability Focus: There’s a growing trend towards producing bio-based cyclohexane from renewable feedstocks to address environmental concerns.

Technological Advancements: Innovations in production processes are making cyclohexane manufacturing more efficient and cost-effective.

Regional Growth: The Asia-Pacific and Latin American regions are experiencing significant market growth due to industrialization and expanding automotive and textile sectors.

Product Diversification: Companies are diversifying their cyclohexane offerings to cater to various industrial applications, enhancing their market presence.

Use Cases

Nylon Production: Cyclohexane is primarily used as a raw material in the production of adipic acid and caprolactam, which are essential for manufacturing nylon. This application is significant as nylon is used in numerous products such as carpets, textiles, automotive parts, and industrial fabrics.

Solvent: Due to its non-polar nature, cyclohexane is used as a solvent in chemical reactions and processes. It is effective in dissolving substances like oils, fats, and waxes, making it valuable in the pharmaceutical, cosmetic, and paint industries.

Chemical Synthesis: Cyclohexane is involved in the synthesis of other chemicals. It acts as a precursor in the production of cyclohexanol and cyclohexanone, which are further used to produce other valuable chemicals.

Laboratory Use: In laboratories, cyclohexane is used as a calibration standard in chromatography and as a non-polar solvent for chemical experiments and extractions.

Cleaning Agent: Its ability to dissolve non-polar substances makes cyclohexane useful as a cleaning agent in various industries, including electronics and automotive, where it helps in removing greases and oils.

Key Players Analysis

Cepsa is a significant player in the cyclohexane market, with production facilities located at its La Rábida refinery in Spain. The company produces approximately 180,000 tons of cyclohexane annually, positioning it as one of the leading producers in Europe. Cepsa integrates its cyclohexane production with its broader petrochemical operations, contributing to the synthesis of intermediates used in the production of nylon, such as cyclohexanol and cyclohexanone. Cyclohexane is a naphthene produced by benzene hydrogenation. Its main use is the synthesis of cyclohexanol/cyclohexanone for the production of the caprolactam and adipic acid, precursors to nylon.
https://chemicals.cepsa.com/en/chemical-products/cyclohexane

Chevron Phillips chemical company LLC is a prominent producer in the cyclohexane sector, known for its extensive production and marketing capabilities. The company operates some of the largest cyclohexane plants globally, ensuring a robust supply to meet industrial demands. Most cyclohexane goes into the production of intermediates for nylon, which has a variety of common applications such as clothing, tents, and carpets as well as thermoplastics. Cyclohexane is also used as a solvent in chemical and industrial processes and recently has been substituted for benzene in many applications. Chevron Phillips Chemical also offers other solvents through its Specialty Chemicals Division.

CITGO Petroleum Corporation is actively involved in the cyclohexane sector, focusing on refining and producing high-quality cyclohexane, a key ingredient in manufacturing nylon and other industrial chemicals. Their advanced refining processes ensure consistent product quality, meeting industry standards. CITGO’s strategic position in the U.S. enhances its ability to supply cyclohexane to a variety of end-users, including chemical manufacturers and textile companies.

Reliance Industries Limited is a major player in the cyclohexane market, leveraging its extensive petrochemical infrastructure to produce and supply cyclohexane, a critical raw material in synthetic fibers and resins. Reliance’s robust production capacity and state-of-the-art technology enable them to deliver high-quality cyclohexane to global markets efficiently. Their strategic investments and scale give them a competitive edge in meeting diverse industry needs.

Exxon Mobil Corporation is a major player in the cyclohexane sector, focusing on producing this key chemical for industrial uses. Cyclohexane, derived from crude oil, is vital for manufacturing nylon and other synthetic materials. Exxon Mobil leverages its extensive refining and chemical processing capabilities to supply high-quality cyclohexane. The company’s global reach and advanced technology ensure a steady and reliable supply to meet market demands.

Idemitsu Kosan Co., Ltd. is a significant contributor to the cyclohexane industry, utilizing its refining expertise to produce high-purity cyclohexane. This chemical is essential for creating products such as synthetic fibers and resins. Idemitsu Kosan’s strong focus on innovation and quality ensures its cyclohexane meets rigorous industry standards. Their strategic operations and advanced technologies help maintain a consistent supply chain.

PTT Global Chemical Public Company Limited is a major player in the cyclohexane sector, known for its extensive chemical production capabilities. The company manufactures cyclohexane as part of its diverse chemical portfolio, supporting various industries including automotive and textiles. Their focus on innovation and efficient production processes enhances their market position and meets global demand effectively.

Merck KGaA operates in the cyclohexane sector by providing high-purity cyclohexane for use in scientific and industrial applications. The company’s commitment to quality and research ensures they deliver reliable and consistent products. Their cyclohexane is utilized in laboratories and industrial processes, contributing to advancements in various fields.

Conclusion

Cyclohexane, a saturated hydrocarbon with the chemical formula C₆H₁₂, is a significant industrial chemical primarily used as a precursor in the production of adipic acid and caprolactam, which are essential in the manufacture of nylon. The cyclohexane market is driven by its applications in the production of nylon intermediates, solvents, and specialty chemicals.

Sources

  • https://www.cpchem.com/what-we-do/solutions/aromatics/products/cyclohexane
  • https://chemicals.cepsa.com/en/chemical-products/cyclohexane
  • https://byjus.com/chemistry/conformation-of-cyclohexane/
  • https://en.wikipedia.org/wiki/Cyclohexane
  • https://www.chemanalyst.com/Pricing-data/cyclohexane-1148
  • https://simple.wikipedia.org/wiki/Cyclohexane
  • https://www.ebi.ac.uk/chebi/searchId.do?chebiId=CHEBI:29005
  • https://www.sciencedirect.com/science/article/abs/pii/S0255270124000254
  • https://link.springer.com/article/10.1023/A:1005183028875
  • https://www.merckmillipore.com/IN/en/product/Cyclohexane,MDA_CHEM-109666?
  • https%3A%2F%2Fwww.google.com%2F
  • https://www.idemitsu.com/jp/index.html
  • https://productsandsolutions.pttgcgroup.com/en/products/aromatics-detail/cyclohexane
  • https://corporate.exxonmobil.com/locations/united-states/other-us-operations
  • https://www.ril.com/results-page?keys=cyclohexane
  • https://www.docs.citgo.com/msds_pi/07504.pdf
  • https://www.cpchem.com/what-we-do/solutions/aromatics/products/cyclohexane

Filed Under: News

Zeolite Market Sees Surge Due to Rising Agricultural Applications

July 19, 2024 by Yogesh Shinde

Introduction:

The Global Zeolite Market is poised for significant growth, with an expected increase from USD 8.5 billion in 2023 to USD 12.7 billion by 2032, growing at a compound annual growth rate (CAGR) of 4.2%. Zeolites are versatile minerals used in various applications such as construction, agriculture, water treatment, and detergents, thanks to their unique porous structure and ion-exchange properties.

Key growth drivers include the rising demand for sustainable construction materials and the need for effective water and soil treatment solutions. In the construction industry, zeolites are valued for enhancing the strength and durability of materials while reducing environmental impact. The agricultural sector also benefits from zeolites’ ability to improve soil quality by removing contaminants. Additionally, the growing emphasis on environmental sustainability and the increasing use of zeolites in industrial spill cleanups and radioactive waste management further drive market demand.

However, the market faces challenges such as the high cost of production and transportation, as zeolites are often mined from specific geological formations, leading to significant extraction and processing expenses. The availability of alternative materials, such as synthetic substances and other natural minerals, poses a competitive threat. Moreover, stringent environmental regulations can impact the mining and processing of zeolites.

Recent developments in the market include advancements in nanostructured zeolites, which offer enhanced properties and customized solutions for specific industry needs.

Recent developments in the zeolite market highlight a dynamic period of innovation, strategic partnerships, and significant product launches. For example, in July 2020, BASF SE introduced Altrium, a new Fluid Catalytic Cracking (FCC) catalyst incorporating Advanced Innovative Matrix (AIM) and Improved Zeolite-Y (IZY) technology. This product aims to enhance the yield of transportation fuels such as gasoline and distillate, thereby strengthening BASF’s position in the zeolites market.

Albemarle Corporation signed an agreement in June 2018 with Sinopec Catalyst Co. Ltd. and Sinopec Fushun Research Institute of Petroleum and Petrochemicals. This collaboration focuses on catalytic hydrocracking within the global refining industry, boosting Albemarle’s catalyst business and reinforcing its market stance.

For instance, Clariant has been investing in new production capacities to meet the growing demand for zeolites, particularly in emerging markets. Their focus on enhancing production capabilities aligns with the increasing need for efficient and high-performing zeolite products in various applications, including water treatment and petrochemical refining.

Research and development efforts continue to drive market growth. Key players like Honeywell International and W.R. Grace & Co. have been actively investing in R&D to develop innovative zeolite materials and applications, addressing evolving industry needs and regulatory standards.

Statistics

  • As of 2016, the world’s annual production of natural zeolite is approximately 3 million tonnes.
  • Major producers in 2010 included China (2 million tonnes), South Korea (210,000 tonnes), Japan (150,000 tonnes), Jordan (140,000 tonnes), Turkey (100,000 tonnes), Slovakia (85,000 tonnes), and the United States (59,000 tonnes).
  • Over 200 synthetic zeolites have been reported, with most having aluminosilicate frameworks but some incorporating other elements such as germanium, iron, gallium, boron, zinc, tin, and titanium.
  • The total consumption of zeolites in 2001 was 3.5 million tons.
  • 18% of zeolites came from natural resources, and the rest from synthetics.
  • Over 40 naturally occurring zeolites have been reported.
  • The United States is one of the leading consumers of zeolites, with a market size of around USD 4.1 billion in 2020.
  • Approximately 260 different zeolite structures are known, ranging from those with one-dimensional channels to those with three-dimensional pores, some of which are smaller than 1 nm.
  • The ring-size distributions of SZ and GS subjected to cold compression at 20 GPa are similar to those at ambient pressure.
  • There are about 48 naturally occurring zeolites known and more than 150 types have been artificially synthesized.
  • The adsorption experiments were performed in batch mode. The Cd(II) sorption capacity of Cobalt Hexacyanoferrat modified zeolite was 51 mg g-1.
  • A fast sorption was observed in the initial contact time and equilibrium was achieved in less than 100 min.
  • From the results of the study, it was found that the smaller the size of natural zeolite used, the greater the percentage of dye removal that is at mesh size> 100 mesh the percentage of dye removal was 32.11%.
  • As for the variation of the concentration of methylene blue, the smaller the concentration, the more natural zeolite can work optimally ie at a concentration of 15 ppm at 180 minutes the remaining methylene blue concentration of 0.145 ppm.
  • Indeed, up to 85% of the cement quantity produced is discharged into the atmosphere. As a result, efforts are being made to introduce new and advanced alternative construction materials to combat this adversity.
  • Zeolites are very stable solids that are resistant to environmental conditions that challenge many other materials. They possess high melting points and can exhibit resistance to temperatures exceeding 1000°C.
  • It was found that concentrations of 23000 to 26000 ppm of lead were present in the pyrite ash layers.
  • Zeolite-A was added to soil samples and washed with water and dilute nitric acid to simulate rain and acid rain conditions. It was found that the addition of Zeolite- A to all soil samples investigated resulted in a pH increase of over 2 pH units.
  • In soils washed with acid, having a pH of around 0.30, the pH increased to about 3.00. In soils with a pH of around 4.50, the addition of Zeolite-A increased the pH to nearly 8.00.
  • The effect of Zeolite-A varied as a function of pH but was found to reduce lead concentration in the leachate by approximately 82% to 99%. It was concluded to be successful for lead remediation.
  • The left femur and tibia were harvested and stored in 70% ethanol until further analysis.
  • The study enrolled 100 osteoporotic patients (6 male and 94 female patients, Croatian Caucasians) ranging in age from 56 to 74 years. This included a subgroup of 20 patients with type 2 diabetes. To be eligible for the study, all patients had to have a BMD T-score of 2.5 or lower.
  • The sample was mashed using a mortar and sieved using a 200 mesh sieve. Then synthesized using the sol-gel method. The steps of the sol-gel method are 40 grams of zeolite 320 ml of NaOH 4M and stirred until homogeneous so that it becomes a solid sodium silicate.
  • This leads to an empirical model for the estimation of the mechanical properties of zeolite pellets with 5 wt % of binder.
  • The optimum dimensions were found to be a diameter of 10–23 mm, a height of 1–3.5 mm, and an applied pressure higher than 200 MPa.

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Emerging Trends

In the agriculture sector, the application of zeolites for soil improvement and crop yield enhancement is gaining traction. Zeolites’ ability to improve soil aeration, water retention, and nutrient delivery makes them valuable for sustainable farming practices, especially in regions facing soil degradation and water scarcity.

The demand for zeolites in water and wastewater treatment is also rising. Their ion-exchange properties are crucial for removing heavy metals and other contaminants, supporting the growing need for clean and safe water. This trend is particularly prominent in Europe, where stringent environmental regulations are driving the adoption of advanced water treatment technologies.

Another noteworthy trend is the expanding use of zeolites in the petrochemical industry. Zeolites are essential in catalytic processes for refining and petrochemical production, improving efficiency and reducing environmental impact. For instance, the Middle East and Africa are seeing significant investments in refinery expansions, which is expected to boost the demand for zeolite catalysts.

Use Cases

Construction Materials: Zeolites are increasingly used in the construction industry, particularly in cement and concrete formulations. They enhance the strength and durability of construction materials and improve their environmental performance by reducing CO2 emissions. The global construction market’s growth, especially post-COVID-19, is driving the demand for zeolite-infused materials.

Water Treatment: Zeolites are highly effective in water purification and wastewater treatment. Their ion-exchange properties help remove heavy metals and other contaminants from water. This application is particularly important in regions with stringent environmental regulations, such as Europe, where zeolite use in water treatment is expected to grow significantly. Zeolites’ ability to manage radioactive waste also makes them valuable in treating water from nuclear reactors.

Agriculture: In agriculture, zeolites are used to improve soil quality and increase crop yields. They enhance soil aeration, water retention, and nutrient delivery, making them ideal for sustainable farming practices. This is especially beneficial in arid regions where water conservation is crucial.

Petrochemical Industry: Zeolites play a critical role in the petrochemical industry as catalysts in refining processes. They are used in fluid catalytic cracking (FCC) and hydrocracking to improve the efficiency and output of refineries. With significant investments in refinery expansions, particularly in the Middle East and Africa, the demand for zeolite catalysts is expected to rise. For instance, Indian Oil Corporation’s capacity expansion by 25 million tons per annum will significantly boost the need for zeolite catalysts.

Detergents: Zeolites, especially Zeolite-A, are widely used in the detergent industry as phosphate-free builders. They help soften water by extracting hardness ions, making detergents more effective. This application is driven by environmental concerns and regulations aimed at reducing the use of phosphates, which can harm aquatic ecosystems.

Key Players Analysis 

Albemarle Corporation is known for its innovative work in the zeolite sector, particularly with its AlkyStar™ catalyst. This catalyst has been successfully utilized in the world’s first solid acid alkylation unit at the Shandong, China plant. The AlkyStar catalyst, developed in collaboration with CB&I and Neste Oil, produces high-quality alkylate without using liquid acid catalysts, making the process safer and more environmentally friendly.

BASF SE is a major player in the zeolite market, focusing on the development and supply of high-performance zeolites for various applications. BASF produces zeolites used in petrochemical processes, notably for fluid catalytic cracking (FCC) to enhance the yield and quality of fuel products. They also manufacture specialty zeolites for environmental applications, including emission control systems in vehicles. BASF’s innovative approaches in zeolite production support its sustainability goals by reducing emissions and enhancing energy efficiency.

Clariant is a prominent player in the zeolite sector, specializing in producing high-quality zeolite catalysts and adsorbents used in various industrial processes. Their zeolites enhance efficiency in petrochemical refining and gas separation. Clariant focuses on sustainable solutions, integrating advanced technology to optimize performance and reduce environmental impact. Their commitment to innovation and quality makes them a key contributor to advancements in zeolite applications.

KMI Zeolite is a leading provider of natural zeolite products, offering solutions for water treatment, agriculture, and industrial applications. They specialize in high-purity zeolite that improves soil health, enhances water filtration, and aids in waste management. Their products are known for their effectiveness and eco-friendly benefits, making KMI Zeolite a valuable resource in various sectors.

Zeolites are microporous minerals used in various industries for their adsorption, ion exchange, and catalytic properties. They find applications in water purification, agriculture, and industrial processes. The global zeolite market is driven by increased demand for environmental applications and growing industrial uses. Key players like Clariant and UOP are enhancing product capabilities to cater to evolving market needs.

Zeolyst International is a leading provider of high-quality zeolite products, focusing on catalysts and adsorbents. Established as a joint venture between Clariant and UOP, it leverages advanced technology to supply customized solutions for refining, petrochemicals, and environmental applications. Zeolyst’s expertise and innovation in zeolite production contribute significantly to advancements in catalyst technologies and industrial processes, supporting a wide range of applications in various industries.

Conclusion

The zeolite market is expanding due to its versatile applications in water treatment, agriculture, and industrial processes. Innovations in zeolite technology and increasing demand for sustainable solutions are driving market growth. Key players like Clariant and UOP are pivotal in advancing zeolite products to meet evolving industry needs. As the focus on environmental and efficiency improvements continues, the zeolite sector is set for sustained growth, offering opportunities for development and investment.

Sources

  • https://en.wikipedia.org/wiki/Zeolite
  • https://www.researchgate.net/publication/269709768_Use_of_Natural_Zeolite_Clinoptilolite_in_Agriculture
  • https://www.nist.gov/mml/fact/nist-reference-materialstm-zeolites
  • https://www.nature.com/articles/s42004-023-01075-1
  • https://www.newworldencyclopedia.org/entry/Zeolite
  • https://www.jwent.net/article_29781.html
  • https://journal.unnes.ac.id/nju/jbat/article/view/22480
  • https://wlv.openrepository.com/handle/2436/624535
  • https://kar.kent.ac.uk/63914/
  • https://journals.sagepub.com/doi/full/10.1177/1535370220968752
  • https://www.beilstein-journals.org/bjnano/content/html/2190-4286-7-169.html

Filed Under: News

Caustic Soda Market Announce Strategic Collaborations

July 19, 2024 by Yogesh Shinde

Introduction

The global caustic soda market, valued at USD 44.8 billion in 2023, is projected to reach USD 73.4 billion by 2032, growing at a CAGR of 5.2% during the forecast period from 2022 to 2032. This substantial growth is primarily driven by the rising demand in various industries such as paper and pulp, textiles, and chemical manufacturing. In particular, the Asia-Pacific region, led by China and India, dominates the market due to significant industrial activities and supportive government policies. These countries have large-scale chemical production facilities that contribute to the increased use of caustic soda in various applications, including alumina refining and organic chemical production.

However, the market faces several challenges, including the highly corrosive nature of caustic soda, which poses significant handling and safety risks, thereby increasing operational costs. Additionally, the production process is energy-intensive, adding to the economic burden for manufacturers. Recent developments in the market highlight efforts by major companies to enhance their production capabilities and improve efficiency. For example, Occidental Petroleum has been upgrading its chlor-alkali plants, while Shin-Etsu Chemical has announced expansions to boost production capacity.

The caustic soda market has seen significant recent developments, particularly in strategic initiatives such as mergers, acquisitions, and capacity expansions. In February 2022, Occidental Petroleum’s chemical division announced plans to overhaul its chlor-alkali plants to increase caustic soda production capacity, aiming to meet rising demand. Similarly, Shin-Etsu Chemical Co. planned to boost its production capacity by 390,000 metric tons per year, with construction expected to be completed by the end of 2023.

Additionally, caustic soda is increasingly used in various industries, driving market growth. The water treatment industry, in particular, has seen a surge in demand for caustic soda for pH adjustment and pollutant removal. This trend, along with growing demand from the aluminum and textile industries, is propelling market expansion. The Asia-Pacific region, led by China, is experiencing rapid growth due to high demand in these sectors.

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Statistics

  • The worldwide production of caustic soda is approximately 60 million tons per year.
  • Consumption of caustic soda in the pulp and paper industry is anticipated to be 9% higher by the end of 2023 compared to 2019.
  • Caustic soda is predominantly used in chemical pulp, accounting for 80% of the total consumption in major pulp grades.
  • Covestro’s investment in the new plant in Tarragona, Spain amounts to €200 million.
  • Belgium saw a 1.1% increase in the sold production of Sodium Hydroxide in Aqueous Solution in 2019 compared to the previous year.
  • Indonesia’s import of Sodium Hydroxide (Caustic Soda) Solid rose by 20.6% in 2014, reaching close to $45,364,041.32.
  • In 2015, Bangladesh ranked 101 in the import of Sodium Hydroxide (Caustic Soda) in Aqueous Solution, with a value of $310,908, showing an improvement from the previous year when it was ranked 156.
  • Properties: ACS reagent grade, quality level 200, suitable for various testing methods, vapor density greater than 1, vapor pressure less than 18 mmHg at 20°C, and assay of ≥97.0%, in pellet form.
  • The current price of Caustic Soda (Liquid Caustic Soda, 32%) is 825.8 yuan per ton.
  • Caustic Soda’s price change over the previous period is an increase of 6.3 yuan per ton.
  • The percentage change in the price of Caustic Soda is 0.8%.
  • US caustic soda exports in the first four months of 2021 decreased by nearly 2.4% compared to the same period in 2020.
  • Caustic soda imports to the US increased by 8.2% during January-April 2021 compared to the same period in 2020.
  • Approximately 93 million metric tons were produced worldwide.
  • The textile industry consumes around 12% of the global caustic soda production.
  • The food industry uses approximately 9% of the produced caustic soda.
  • The caustic soda market is expected to grow at a CAGR of around 5.8% during this period.
  • In 2023, the average price of caustic soda was around $400 per ton.
  • Purity: Caustic soda Pearl 99% and Caustic soda Flake 99% have a minimum purity of 99%.
  • Forms: Caustic soda is available in flake form packed in 25 kg bags or pearl form.
  • Varieties: There are different varieties including Caustic soda solid 99% and High Purity Caustic Soda Pearl Flake Solid 99%min.
  • There are 181 products from 58 suppliers of Sodium Hydroxide listed on CheMondis in 2024.
  • The minimum purity/concentration ranges from 10% to 99% depending on the supplier and product variant.
  • Order quantities vary from 20 kg to 100,000 kg depending on the supplier and product variant.
  • The domestic demand for caustic soda in Japan increased by 14.5% year-on-year to 253,200 tons in May.
  • Self-consumption of caustic soda increased by 12.3% year-on-year in Japan.
  • Market sales of caustic soda in Japan increased by 15.6% year-on-year.
  • This showed an increase from the previous year, which was 33,291.700 Ton th in 2017.
  • The production data for Caustic Soda in China has been updated yearly, with an average of 2,172.500 Ton th from December 1949 to 2018.
  • The highest recorded production of Caustic Soda in China was 34,202.000 Ton th in 2018, while the lowest was 15.000 Ton th in 1949.
  • Caustic soda demand drove the inorganic chemicals import price index up by 51.2%.

Emerging Trends

Shift Towards Sustainable Production: There’s a growing focus on sustainability in caustic soda production. Companies are adopting cleaner technologies to reduce environmental impact, such as membrane cell technology which consumes less energy and produces fewer emissions compared to mercury-based methods.

Increased Demand in Water Treatment: Caustic soda is crucial in water treatment processes, especially in pH control and neutralization of acidic wastewater. With growing concerns over water quality and stricter regulations, the demand for caustic soda in water treatment is expected to rise.

Expanding Applications in Alumina Production: Caustic soda plays a vital role in alumina refining, where it is used to extract alumina from bauxite ore. As global demand for aluminum continues to grow, particularly driven by sectors like automotive and construction, the demand for caustic soda in alumina production is also increasing.

Regional Market Dynamics: Asia-Pacific remains a dominant region for caustic soda production and consumption, driven by industrial growth in countries like China and India. However, there’s a noticeable shift towards diversifying supply chains to mitigate risks associated with geopolitical tensions and regulatory changes.

Use Cases

Alumina Production: Caustic soda is essential for extracting alumina from bauxite ore. Approximately 90% of caustic soda produced worldwide is used in alumina production, where it helps dissolve the ore to extract alumina, a precursor to aluminum. This process consumes about 2 metric tons of caustic soda per metric ton of alumina produced.

Pulp and Paper Industry: Caustic soda is used in the pulp and paper industry to break down lignin and separate fibers during the pulping process. It’s estimated that around 5-10 kg of caustic soda is used per metric ton of paper produced, depending on the type of pulp and processing method.

Chemical Manufacturing: In chemical manufacturing, caustic soda is a key ingredient in the production of various chemicals such as sodium salts, dyes, and pharmaceuticals. It serves as a reactant or catalyst in several chemical reactions, supporting industries like pharmaceuticals and textiles.

Water Treatment: Caustic soda is critical in water treatment for adjusting pH levels and neutralizing acidic wastewater. It’s used in municipal water treatment plants, industrial wastewater treatment, and desalination processes. On average, about 1-2 kg of caustic soda is used per cubic meter of treated wastewater.

Food Processing: In food processing, caustic soda is employed for cleaning and peeling fruits and vegetables, particularly for products like canned goods and beverages. It helps remove skins and residues, ensuring food safety and quality.

Key Players Analysis

Shin-Etsu Chemical Co., Ltd. is a leading player in the caustic soda sector, known for its global production and distribution network. The company produces caustic soda through advanced electrolysis processes, ensuring high purity and efficiency. Shin-Etsu Chemical’s caustic soda is widely used in industries such as alumina refining, chemical manufacturing, and water treatment due to its reliability and quality. The company’s commitment to sustainability is reflected in its adoption of eco-friendly production technologies.

Occidental Petroleum Corporation plays a significant role in the caustic soda sector, particularly through its subsidiary OxyChem. OxyChem is one of the largest producers of caustic soda in the United States, employing membrane cell technology for efficient production. The company supplies caustic soda primarily to industries like pulp and paper, textiles, and water treatment. Occidental Petroleum’s strategic focus on operational excellence and sustainable practices ensures reliable supply and high-quality products.

Formosa Plastics Corporation is a key player in the caustic soda sector, known for its significant production capacity and global market presence. The company manufactures caustic soda primarily for industries such as alumina refining, chemical manufacturing, and water treatment. Formosa Plastics Corporation emphasizes efficient production processes and has integrated operations that ensure reliable supply to meet diverse customer needs worldwide.

Saudi Basic Industries Corporation (SABIC) is a leading global producer of caustic soda, catering to various industries including pulp and paper, chemicals, and textiles. SABIC operates large-scale production facilities, ensuring a robust supply chain and high-quality product standards. The company focuses on sustainable practices and technological innovations in caustic soda production to enhance efficiency and meet growing global demand.

Solvay SA is a leading global producer of caustic soda, integral to its extensive chemical product line. Their caustic soda finds application in diverse sectors such as pulp and paper, textiles, and water treatment due to its high purity and reliability. Solvay emphasizes sustainability in its manufacturing processes, aiming to reduce environmental impact through advanced technologies and responsible sourcing practices.

FMC Corporation is a key player in the caustic soda sector, providing high-quality products essential for various industrial applications. Their caustic soda is critical in alumina production, chemical manufacturing, and water treatment, offering consistent performance and reliability. FMC Corporation focuses on innovation and operational excellence to meet global market demands while maintaining environmental stewardship.

The Dow Chemical Company is a major producer of caustic soda, supplying diverse industries such as pulp and paper, textiles, and water treatment. Their caustic soda is integral in manufacturing processes, where it serves as a key chemical for pH control and manufacturing feedstock. Dow emphasizes sustainable production practices and technological innovation to enhance efficiency and reduce environmental impact. For more information, visit their official website.

Hanwha Solutions Corporation plays a significant role in the caustic soda sector, providing high-quality products used in alumina production, chemical manufacturing, and water treatment applications. The company focuses on advanced production technologies to meet global demand effectively. Hanwha Solutions emphasizes innovation and sustainability in its operations to maintain competitiveness in the global market. For further details, visit their official website.

Tata Chemicals Limited: Tata Chemicals Limited is a major producer of caustic soda, catering to diverse industrial needs such as alumina refining, chemical manufacturing, and water treatment. The company focuses on sustainable production practices and technological innovation to enhance efficiency and reduce environmental impact.

Tosoh Corporation: Tosoh Corporation is renowned for its role in the caustic soda industry, providing high-quality products used in various applications including pulp and paper, chemical production, and textiles. The company emphasizes stringent quality control and continuous improvement in production processes to meet global standards.

Nirma Ltd is a significant player in the caustic soda sector, producing this chemical for various industrial applications such as alumina production, paper manufacturing, and water treatment. The company focuses on cost-effective production methods and operational efficiency to maintain competitive pricing and quality. Nirma Ltd also emphasizes sustainability in its manufacturing processes, aiming to minimize environmental impact.

Conclusion

Caustic soda plays a pivotal role across various industries due to its versatile applications in alumina production, chemical processing, water treatment, and more. The market continues to evolve with advancements in production technologies aimed at enhancing efficiency and sustainability. Companies like Shin-Etsu Chemical Co., Ltd., Tata Chemicals Limited, Tosoh Corporation, and Nirma Ltd are key players contributing to the sector’s growth through innovative solutions and stringent quality standards. As global demand rises, particularly driven by industrial and environmental factors, the caustic soda market is poised for continued expansion, with a focus on meeting diverse industrial needs while adhering to environmental regulations and promoting sustainable practices.

Source :

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  • https://www.spglobal.com/commodityinsights/en/market-insights/latest-news/chemicals/060921-us-january-april-caustic-soda-exports-down-nearly-24-on-year-itc
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Filed Under: News

Glycerol Market Witnesses Surge in Personal Care Segment

July 18, 2024 by Yogesh Shinde

Introduction

The global glycerol market, projected to reach USD 5.9 billion by 2033 from USD 4.9 billion in 2023, is expected to grow at a CAGR of 1.9% during the forecast period. This growth is driven by increasing demand in the personal care, pharmaceutical, and food industries. Glycerol’s versatility as a humectant and emulsifier makes it essential in products such as skincare, hair care, and pharmaceuticals.

The Asia-Pacific region dominates the market, benefiting from robust industrial growth, particularly in China and India, where the expansion of end-use industries fuels demand. Meanwhile, Europe and North America follow, with notable contributions from the pharmaceutical and personal care sectors. However, the market faces challenges, including fluctuating raw material prices and the high cost of refining processes. The reliance on vegetable oils, which are subject to price volatility, and competition from alternative products also pose significant hurdles.

Procter & Gamble For over 150 years, P&G Chemicals has produced the highest quality glycerin for their customer formulations. Today their offering includes GMP-compliant, Kosher, GFSI Certified, and RSPO Mass Balance glycerin.P&G Chemicals (PGC) is a division within Procter and Gamble that specializes in the production and distribution of oleochemicals throughout the world. Glycerine, methyl esters, alcohols, fatty alcohols, and sucrose polyesters such as Sefose and Olean, PGC produces raw materials essential for many commonly used consumer products and is a global supplier for some of the world’s largest chemical companies.

Oleon NV, a leading producer of oleochemicals, is significantly involved in the glycerol market. The company specializes in the sustainable production of glycerin, derived from renewable resources. Oleon’s glycerin is utilized in diverse applications, including cosmetics, pharmaceuticals, and industrial formulations. The company focuses on innovation and sustainability, ensuring that its glycerin products are environmentally friendly and meet high-quality standards. Oleon’s global operations enable it to cater to various market demands effectively, making it a key player in the glycerol sector. Oleon offers a wider range of oleochemical products, such as fatty acids, glycerine, esters, dimers, technical oils, specialty oleochemicals, and biodiesel.

Key Takeaways

  • The global glycerol market is expected to reach approximately USD 5.9 billion by 2033, growing from USD 4.9 billion in 2023, with a CAGR of 1.9% during the forecast period.
  • Refined Segment Dominance: Refined glycerol accounted for 78.0% of total revenue in 2023. Its versatile properties make it a sought-after ingredient in personal and home-care products.
  • Biodiesel Leading Source: Biodiesel held a 59.5% market share in 2023, driven by the rising demand for renewable energy sources globally.
  • Personal Care Domination: The personal care and cosmetics sector captured over 34% of the market in 2023 due to glycerol’s moisturizing properties.
  • Asia Pacific Dominance: The Asia Pacific region accounted for the largest revenue share in 2021 and is expected to grow at a 6.5% CAGR due to changing lifestyles and increased consumption.

Statistics

  • Functions as a humectant, solvent, sweetener, and preservative. It has 27 kcal per teaspoon, 60% as sweet as sugar, and labeled as E number E422.
  • The compound has a molecular weight of 92.09 grams per mole and a density of 1.261grams per cubic centimeter. It has a boiling point of 290 degrees Celsius and a melting point of 17.8 degrees Celsius.
  • Obtained from triglycerides in plants and animals. Annual production in the US and Europe reaches about 950,000 tons.
  • Anhydrous glycerol for enzyme storage, with ≤2ppm calcium, ≤1ppm magnesium, and ≤5ppm lead.
  • Glycerol (Molecular Biology Grade)  ≥99.5% purity.
  • A 50% glycerol solution won’t freeze at –20°C, ideal for electrophoresis loading buffers due to high density.
  • It melts at 17.8℃, boils at 290℃, and is a colorless, odorless, syrupy liquid.
  • The flash point of glycerol is 350 °F (177 °C) and the fire point is 400 °F (204 °C) according to the Cleveland open cup method (ASTM D 92 -33).
  • Glycerin has approximately 27 kilocalories per teaspoon as a sugar substitute (sugar is known to have 20) and is 60 percent as sweet as sucrose.
  • An 85 percent glycerin solution is known to show bactericidal and antiviral effects and glycerin-treated wounds generally display decreased inflammation after an approximate timeframe of 2 hours.
  • Glycerol in calf diets increases weight gain significantly, with glycerol-fed calves showing a total weight gain of 24.9 kg compared to 20.1 kg without glycerol.
  • There are three hydroxyl groups in its chemical structure, which are -OH groups bound to the carbon atoms. Glycerol has 3 Carbon atoms, 3 Oxygen atoms, and 8 Hydrogen atoms.
  • The minimum freezing point temperature is about −38 °C corresponding to 70% glycerol in water.
  • A 50% (w/v) glycerol solution will not freeze at –20°C. Glycerol is often used as a component in electrophoresis loading buffers because of its density (1.26g/ml).
  • The soap lye formed contains 4–20% glycerol and is also known as sweetwater or glycerine.
  • The sweetwater contains 10–20% glycerol.

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Emerging Trends

Sustainability Focus: Increasing emphasis on eco-friendly and sustainable production methods, driven by the rise in biodiesel production, which generates glycerol as a by-product.

Advanced Purification Techniques: Development of new methods for refining crude glycerol to meet high purity standards for various applications, enhancing its usability in the pharmaceutical and personal care industries.

Growing Applications: Expanding the use of glycerol in bioplastics, antifreeze formulations, and as a feedstock for bio-based chemicals, reflecting its versatility and increasing market demand.

Innovation in Products: Companies are investing in research to develop new glycerol derivatives, improving their applications in food, cosmetics, and industrial sectors.

Emerging Markets: Rising demand from emerging economies, particularly in Asia-Pacific, due to industrial growth and increasing consumer awareness about natural and sustainable products.

Use Cases

Celebrations and Special Occasions: Cakes are a central part of celebrations like birthdays, weddings, and anniversaries. For instance, wedding cakes often feature intricate designs like Lambeth piping, and birthday cakes can be personalized with themes and decorations.

Holiday Themes: Cakes are also popular during holidays. For example, Christmas cakes may be adorned with festive decorations, and Easter cakes often feature springtime motifs and flavors like carrot and lemon.

Corporate Events: Companies use cakes for corporate events and milestones, such as product launches or company anniversaries. Custom logos and brand colors are frequently incorporated into the design​​.

Trendy Flavors and Designs: Recent trends include incorporating unique flavors like salted caramel with ginger or blonde chocolate, and visually appealing decorations such as retro-style royal icing and comic book-inspired designs.

Brunch and Desserts: Cakes are increasingly being served as part of brunch menus and as standalone desserts. Brunch cakes often include flavors that pair well with morning beverages, such as coffee and tea​.

Key Players Analysis

Procter & Gamble: For over 150 years, P&G Chemicals has produced the highest quality glycerin for their customer formulations. Today they offering includes GMP-compliant, Kosher, GFSI Certified, and RSPO Mass Balance glycerin.P&G Chemicals (PGC) is a division within Procter and Gamble that specializes in the production and distribution of oleochemicals throughout the world. With a line of products including glycerine, methyl esters, alcohols, fatty alcohols, and sucrose polyesters such as Sefose and Olean, PGC produces raw materials essential for many commonly used consumer products, and is a global supplier for some of the world’s largest chemical companies.

The BASF technology for hydrogenolysis of Glycerol to Propylene Glycol (G2PG) is a competitive, more sustainable process with around 60% lower emissions compared to the conventional route via petroleum-based propylene oxide. Due to the outstanding product quality and the superior yields obtained, the G2PG process is recognized as the leading commercially proven technology for the production of propylene glycol from glycerin.

Oleon NV, a leading producer of oleochemicals, is significantly involved in the glycerol market. The company specializes in the sustainable production of glycerin, derived from renewable resources. Oleon’s glycerin is utilized in diverse applications, including cosmetics, pharmaceuticals, and industrial formulations. The company focuses on innovation and sustainability, ensuring that its glycerin products are environmentally friendly and meet high-quality standards. Oleon’s global operations enable it to cater to various market demands effectively, making it a key player in the glycerol sector​

The Paseo biodiesel plant expansion project in Kansas City, Mo., aimed to increase its production capacity by 40 percent. Through this facility, soybean oil is processed into either a biodiesel product or a pharmaceutical-grade glycerin product. The accelerated project schedule required the fabrication and installation of 3 miles of carbon steel pipe, 1-1/2 miles of stainless steel pipe, and a ½ mile of 2,205 stainless steel pipe in a matter of 4 months. Since the piping installation was performed in conjunction with the building steel erection, coordination between U.S. Engineering’s field staff and fabrication shops was crucial.

PALMERA Refined Glycerine is a highly versatile and multi-functional product. KLK OLEO Glycerine conforms to USP, EP, and BP standards; making it suitable for pharmaceutical and personal care applications. Glycerine is also widely used in tobacco products, surface coatings, paper, inks, lubricants, textiles, urethane polymers, etc. Glycerine, as a derivative, is found in the production of nitroglycerine, propylene glycol, epichlorohydrin, and acrolein.

ADM has estimated the life cycle greenhouse gas emission (GHG) impact on the production of plant-based propylene glycol from soybean-derived and canola-derived glycerol. When comparing the plant-based process to the petroleum route, we found that our process has a 61% reduction in GHG emissions.ADM applies plant-based Glycerol as the feedstock for producing Propylene Glycol creating a fully plant-based product that can possibly help customers differentiate their formulated products in the marketplace and help them develop products that will meet the standards of the USDA.

Dow Chemical Company plays a pivotal role in the glycerol sector by integrating glycerol into its broader portfolio of chemical products. Dow utilizes glycerol primarily for producing polyurethane foams, lubricants, and other specialty chemicals. Their innovative approaches in glycerol utilization emphasize efficiency and environmental stewardship, contributing to the sector’s evolution towards sustainable practices and diversified applications.

Wilfarin refined glycerine is a multi-functional product. Its odorless and colorless properties make it a versatile product applicable to many industries. It is commonly used in personal care and cosmetics due to its ability to retain moisture. Being sweet-tasting, refined glycerine is widely used as a sweetener in food. It can also be found in pharmaceutical products due to its non-toxic nature. Wilmar International Ltd. is a prominent player in the glycerol sector, focusing on biodiesel production and oleochemicals. They are a key supplier of glycerol, a versatile byproduct used in the pharmaceuticals, cosmetics, and food industries. With a robust global presence, Wilmar leverages its integrated supply chain and sustainable practices to meet market demands for high-quality glycerol products.

Emery Oleochemicals The high-quality refined glycerin solutions serve customers worldwide through our EMERY® and EMERION® glycerin brands that are sought after for use in applications including pet treats, industrial applications, dental care, cosmetics, and tobacco. Our EMERION® 3916 refined glycerin is OMRI Listed for Organic Use. They manufacture glycerin by splitting natural oils and fats obtained from renewable resources. As a result of our extensive industry expertise and continual innovation, our refined glycerin products are available in USP, EP, and BP grades at 99.7% purity.

Cocochem plays an important role in producing fatty alcohols via the fatty acid route using the German-based Lurgi-designed process. Major unit processes include fat-splitting, fractionation, fatty acid, hydrogenation, fatty alcohol, and glycerine plants.COCOCHEM is a key player in the glycerol sector, focusing on producing glycerol from coconut oil. They emphasize sustainability and product purity, targeting markets in cosmetics, pharmaceuticals, and food additives. Cocochem’s strategic location and integrated supply chain ensure reliable delivery and quality assurance in glycerol-based products.

Godrej Industries Limited: Godrej Industries Limited is actively involved in the glycerol sector, leveraging its position as a prominent player in India’s industrial landscape. They focus on producing glycerol, a versatile chemical used in various industries such as cosmetics, pharmaceuticals, and food processing. Their strategic approach includes sustainable production practices, aiming to meet growing market demand while maintaining environmental stewardship.

Monarch Chemicals is a leading UK supplier and bulk distributor of glycerine offering this product in a wide range of grades and bulk pack sizes from small poly through to bulk road tanker. Glycerine is available in a variety of different grades and is referred to by a number of synonyms such as glycerol and glycerin.
Monarch Chemicals Ltd operates within the glycerol sector, playing a vital role in supplying glycerol for industrial applications. Based on their market position, they cater to diverse industries, ensuring quality and reliability in glycerol supply chains. Their operational strategy emphasizes efficiency and customer satisfaction, contributing to their competitiveness in the market.

Aemetis, Inc.: Aemetis, Inc. is actively involved in the glycerol sector, focusing on biodiesel production and renewable chemicals. They utilize glycerol as a key feedstock for various sustainable products, contributing to the biofuels industry’s growth. Their operations emphasize leveraging glycerol’s versatility in sustainable solutions, aligning with global renewable energy goals.

Cremer oleo GmbH & Co. KG:
Cremer Oleo is one of the world’s largest independent distributors of vegetable and sustainable glycerine. With several locations in Europe, North and South America, and Asia, they are closely networked globally. At short notice, they can supply glycerine from all raw materials, such as rapeseed, soybean, or palm, in many purity grades and with dedicated certifications. In worldwide storage facilities and tanks, we keep market-standard refined glycerine with a purity of 86.5% or 99.5% in stock.

Sakamoto Yakuhin Kogyo Co., Ltd. is actively involved in the glycerol sector, focusing on the production and distribution of glycerol-based products. As a key player, they contribute to the market with a range of glycerol derivatives used in various industries, including pharmaceuticals, cosmetics, and food additives. Their commitment to quality and innovation underscores their leadership in this niche market segment.

Fine Chemicals & Scientific Co. is an age-old name in the field of manufacturing, exporting, and supplying a wide variety of Industrial Chemicals. Being a quality-centric firm, offering a qualitative variety of Industrial Chemicals that includes Active Pharmaceutical Ingredients, Methylene Chloride, Molybdic Acid, Silver Nitrate, Toluene, Trichloroethylene, Glycerol, Gbl Wheel Cleaner and so on. Sourced from highly trusted manufacturers, these Industrial Chemicals are the best grades available in the markets.

Conclusion

In conclusion, the glycerol market continues to exhibit robust growth driven by its versatile applications across various industries such as pharmaceuticals, personal care, food and beverages, and chemicals. Key factors influencing this growth include increasing consumer awareness towards sustainable products, rising demand for bio-based chemicals, and expanding applications in healthcare and cosmetics.Market players are focusing on innovation, sustainability, and expanding production capacities to capitalize on these opportunities. Looking ahead, the glycerol market is poised for steady expansion, supported by technological advancements and shifting consumer preferences towards eco-friendly solutions.

Filed Under: News

Innovation in Rye-Based Alcoholic Beverages Expands Market

July 18, 2024 by Yogesh Shinde

Introduction

The global Rye Market is set to experience modest growth, with its size projected to reach USD 1.6 billion by 2032, down from USD 2.0 billion in 2023, growing at a compound annual growth rate (CAGR) of 2.2% during the forecast period from 2023 to 2032. Several factors are driving this growth, including increasing consumer awareness about the nutritional benefits of rye, such as its high fiber content, essential nutrients, and lower gluten levels, which cater to health-conscious consumers.

Additionally, the growing demand for rye-based products in bakery and liquor applications is significant. For example, bakery products accounted for 38.6% of the market in 2022, driven by rye’s distinctive flavor and nutritional benefits. Similarly, rye’s use in alcoholic beverages like whiskey and vodka is notable, comprising 31.3% of the market due to its unique flavor profile.

However, the market faces challenges such as supply chain disruptions, stringent food safety regulations, and competition from other grains. Furthermore, fluctuations in raw material prices and economic uncertainties can impact production costs and market stability.

Recent developments in the rye market include technological advancements and strategic initiatives by key players like Agrex Inc., Vandaele Seeds Ltd, and The Soufflet Group to enhance their market presence. These companies are focusing on expanding their product portfolios and adopting innovative technologies to meet the evolving consumer demands.

Geographically, Europe remains the dominant region, holding a significant market share of 33.5% in 2022, owing to its long-standing cultural association with rye-based products. This regional dominance is expected to continue, driven by the region’s robust demand and production capabilities.

Key Takeaways

The global rye market is Valued at USD 1.6 billion in 2022 and is expected to experience compound annual growth rates (CAGR) between 2023-2032 of 2.2% compound annual rates between these years, this industry sector could reach an estimated total value of USD 2.0 billion by 2032.

In terms of application, the worldwide rye market is categorized into liquor, animal feed, bakery products, and other applications. Among these, the bakery products segment emerged as the most profitable in the global rye market, commanding a market share of 38.6% in 2022.

Online retail has emerged as the second dominant segment in the global rye market, holding a market share of 35.7% in 2022. The convenience of online shopping resonates with modern consumers seeking efficiency in their fast-paced lives.

Statistics

  • 11% of water bodies in Rye Operational Catchment have good or better ecological status/potential.
  • 96% of biological, physiochemical elements, and specific pollutants have good status or better.
  • 100% of chemical elements are at good status without priority hazardous substances.
  • Rye Genome Size: The genome size of Rye (Secale cereale) is estimated to be around 8 Gb.
  • Genome Assembly: The assembled genome sequence of Weining rye is 7.74 Gb, with a scaffold N50 size of 1.04 Gb, and anchored on seven pseudo-chromosomes.
  • Population: Rye, NY has 16,447 residents, with 49.78% males and 50.22% females.
  • Employment: 96.41% of workers are white-collar, 1,125 are self-employed, and 4,943 work in private companies.
  • Households: There are 5,880 households in Rye, with 74.13% being family households and 25.87% non-family households.
  • Income: The average annual household income in Rye is $405,074, with a median household income of $227,565 per year.
  • Housing: There are 6,221 housing units in Rye, with 71.29% owner-occupied, 28.71% renter-occupied, and a median home value of $1,906,500.
  • Education: 35.47% of the population holds a bachelor’s degree, 41.98% have a graduate degree, and 10.72% have a high school degree.
  • Marital Status: 25.18% have never been married, 62.38% are married, and 6.63% are divorced residents in Rye.
  • Population in 2022: 16,447 with a median age of 42.2. Median household income in 2022: $227,565.
  • Population decline of -0.0729% from 2021 to 2022. Median property value in 2022: $1.73M.
  • The majority drive alone to work, with an average commute time of 38.4 minutes. 20.3% of residents were foreign-born in 2022.
  • Total Population in Rye City, New York: 16,592 as per the 2020 Decennial Census.
  • Median Household Income: $227,565 in Rye City, New York based on the 2022 American Community Survey 5-Year Estimates.
  • Bachelor’s Degree or Higher: 81.9% of the population in Rye City, New York holds a Bachelor’s degree or higher according to the 2022 American Community Survey.
  • The town covers an area of 2.202 km² with a population density of 2,218/km². Between 2011 and 2021, the population increased by 0.41% annually.
  • In 2021, there were 2,309 males and 2,567 females living in Rye. The age distribution in Rye in 2021 was 16.6% under 17, 30% aged 18-64, and 53.3% 65 or older.
  • Around 270 elite rye lines from nine bi-parental families were studied using genomic and hyperspectral reflectance-derived data.
  • Integrating genomic and hyperspectral data, along with plant height, improved the prediction abilities for dry matter yield by up to 20%.

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Emerging Trends

Health Consciousness: There is a growing trend towards healthier eating, and rye is benefiting from this due to its high fiber content and nutritional benefits. Consumers are increasingly choosing rye-based products like rye bread and snacks as healthier alternatives to traditional options.

Sustainable Agriculture: Rye is gaining popularity as a sustainable crop. It requires fewer chemical inputs and can grow in poorer soils compared to other grains, making it an environmentally friendly choice for farmers and consumers alike.

Rye Whiskey Popularity: The demand for rye whiskey is on the rise. This is particularly evident in North America and Europe, where craft distilleries are producing high-quality rye whiskey, appealing to consumers looking for premium and unique alcoholic beverages.

Product Innovation: Companies are investing in developing new rye-based products, including gluten-free options and functional foods. These innovations cater to the evolving dietary preferences of consumers looking for diverse and health-focused food choices.

Use Case

Bakery Products: Rye flour is a staple in the bakery industry, used to make a variety of breads, cakes, and pastries. Rye bread is especially popular in Europe and North America, known for its dense texture and rich flavor. Rye grains and flour are essential for creating traditional and artisanal bread products.

Alcoholic Beverages: Rye is a key ingredient in the production of whiskey, particularly in North America. Rye whiskey, known for its spicy and fruity flavor profile, is experiencing a surge in demand among whiskey enthusiasts and craft distilleries.

Animal Feed: Rye grains are used in animal feed, particularly in regions where rye is abundantly grown. It provides a nutritious option for livestock, contributing to the agricultural economy.

Snacks and Cereals: Rye is increasingly used in snacks like crackers, chips, and crispbreads. These rye-based snacks are marketed as high-fiber, healthier alternatives to traditional snacks. Additionally, rye is used in breakfast cereals, providing a nutritious start to the day.

Key Players Analysis

Puratos Group plays a significant role in the rye sector by offering innovative solutions and products tailored to the baking industry. Known for its expertise in bakery ingredients, Puratos Group provides rye flour and related products that cater to the growing demand for healthy and diverse baking options worldwide. According to Puratos Group’s official website, their commitment to sustainability and quality ensures they remain a key player in shaping the future of rye-based products.

Bob’s Red Mill is a prominent name in the rye sector, focusing on whole-grain rye products that appeal to health-conscious consumers. As a market leader in natural and organic grains, Bob’s Red Mill offers a range of rye flours and grains renowned for their nutritional benefits and quality. Their dedication to traditional stone milling methods ensures superior texture and flavor in their rye products, making them a preferred choice for baking enthusiasts globally.

Bay State Milling is a prominent player in the rye market, focusing on providing high-quality rye flour and ingredients to various industries. As a market research analyst, Bay State Milling’s strategic emphasis on sustainable sourcing and innovation in rye processing distinguishes it. The company’s commitment to meeting diverse market demands while maintaining product quality positions it as a key player in the rye sector.

King Arthur Baking Company is renowned for its extensive range of rye products, catering to both professional and home bakers. As a market leader, King Arthur Baking Company emphasizes organic and high-quality ingredients in its rye flour and baking mixes. Their focus on community engagement and baking education enhances their brand appeal, making them a preferred choice among consumers seeking premium rye baking solutions.

GoodMills Group stands out as a prominent player. They are recognized for their extensive expertise in milling and grain processing, specializing in rye flour production. GoodMills Group operates several mills across Europe, catering to both consumer and industrial needs for rye-based products. Their commitment to quality and innovation in rye processing positions them as a key contributor to the sector’s growth.

Arrowhead Mills is noted for its presence in the rye sector, particularly for producing organic and natural rye products. As a market research analyst, their focus on health-conscious consumers and sustainable agricultural practices sets them apart. Arrowhead Mills offers a range of rye flour and rye-based mixes, contributing to the growing demand for wholesome rye options in the market. Their dedication to organic farming and product integrity reflects their commitment to quality.

WhistlePig is renowned in the rye sector for its premium rye whiskies, emphasizing aging and blending techniques to create distinctive flavors. Founded in 2008, WhistlePig sources its rye from local farms in Vermont and finishes its whiskies in oak barrels. The brand has gained recognition for its innovative approaches to rye distillation, appealing to connoisseurs seeking high-quality, artisanal spirits.

Doves Farm Foods specializes in organic and gluten-free products, including rye flour, catering to health-conscious consumers. Established in 1978, the company focuses on sustainable farming practices and offers a range of rye-based baking ingredients. Doves Farm Foods has carved a niche in the market by providing alternatives for individuals with dietary restrictions while promoting environmental responsibility through its product offerings.

Diageo Brands BV stands out with its diverse portfolio. Known for its strategic acquisitions and robust distribution networks, Diageo Brands BV has positioned itself prominently in the global spirits industry, including rye whiskey. They offer premium rye whiskey brands that cater to discerning consumers worldwide, leveraging their expertise in crafting high-quality spirits.

Laucke Flour Mills plays a significant role as a key supplier of rye flour products. Known for their commitment to quality and innovation, Laucke Flour Mills offers a range of rye flour options tailored to meet diverse consumer preferences and baking needs. Their products are widely recognized for consistency and nutritional value.

Dave’s Killer Bread has made significant strides in the rye sector, known for its innovative approach to organic baking. Founded in 2005 and based in Oregon, Dave’s Killer Bread offers a variety of rye products known for their high-quality ingredients and unique flavors, appealing to health-conscious consumers. The company’s commitment to sustainability and social responsibility has bolstered its reputation in the market.

Central Milling, established in 1867 and located in Utah, plays a pivotal role in the rye sector with its focus on providing premium organic flours to the baking industry. Renowned for its traditional stone-milling techniques and extensive product range, Central Milling caters to both commercial and artisanal bakers seeking superior quality rye flours. The company’s dedication to preserving traditional baking methods while embracing modern sustainability practices underscores its leadership in the market.

Barton Springs Mills: Barton Springs Mills specializes in producing high-quality rye flour sourced from local farmers, catering to the artisan baking and culinary markets. Their emphasis on stone-milling techniques ensures superior flavor and nutritional integrity in their rye products, appealing to health-conscious consumers and professional chefs alike.

Wasa Crispbread: Wasa Crispbread is a renowned brand known for its wide range of rye-based crispbreads and snacks, offering a healthy and crunchy alternative in the snacking industry. They utilize traditional Scandinavian recipes combined with modern production methods to deliver crispbreads that are low in calories and rich in fiber, appealing to health-conscious consumers globally.

Leopold Bros: As a notable player in the rye sector, Leopold Bros. distinguishes itself through its commitment to craft distillation and small-batch production methods. Founded in 1999 in Denver, Colorado, Leopold Bros. has garnered acclaim for its premium rye whiskey offerings, characterized by a blend of traditional techniques and innovative flavors.

Conclusion

The rye sector continues to thrive as consumer preferences shift towards premium and artisanal spirits. With a steady increase in demand driven by the rising popularity of craft cocktails and whiskey connoisseurship, key players like Leopold Bros., WhistlePig, Templeton Rye, and High West Distillery are at the forefront, offering diverse flavor profiles and unique distillation techniques. Market growth is also bolstered by expanding global markets and innovative product launches, indicating a promising future for the rye industry amidst evolving consumer tastes and preferences.

Filed Under: News

Hydrofluoric Acid Market Sees Increased Investment from Private Sector

July 18, 2024 by Yogesh Shinde

INTRODUCTION

The global hydrofluoric acid market is projected to grow significantly over the next decade, with its market size expected to increase from USD 3.6 billion in 2023 to approximately USD 6.3 billion by 2033, reflecting a compound annual growth rate (CAGR) of 5.9%. This growth is primarily driven by the rising demand for hydrofluoric acid in various industrial applications, particularly in the production of fluorocarbons, fluoropolymers, and aluminum fluoride. The expansion of the electronics industry, which uses hydrofluoric acid for cleaning silicon wafers and other semiconductor materials, also contributes significantly to market growth. Additionally, its use in petroleum refining processes and as a catalyst in alkylation units further boosts demand.

However, the market faces several challenges. The highly toxic and corrosive nature of hydrofluoric acid necessitates stringent handling and safety measures, which increase operational costs. Fluctuating raw material prices and stringent regulations, particularly those aimed at reducing the environmental impact of fluorocarbons, pose additional hurdles. Despite these challenges, recent developments indicate a positive trend, such as advancements in safer handling techniques and the development of environmentally friendly alternatives. Companies are also investing in research and development to improve the efficiency and safety of hydrofluoric acid applications, which is expected to create new opportunities in the market.

Daikin Industries is actively involved in the hydrofluoric acid sector, primarily focusing on its use in semiconductor manufacturing. Daikin has developed innovative processes to produce hydrofluoric acid from fluorite minerals sourced from Mexico, aiming to reduce reliance on Chinese imports. This strategic move is intended to diversify supply chains and ensure a stable supply of hydrofluoric acid, crucial for semiconductor etching processes. By overcoming challenges related to impurities in Mexican fluorite, Daikin is positioned to enhance its competitiveness in the global market.

Sinochem Group’s fluorine chemical business has covered a complete industry value chain encompassing resource tapping (fluorspar and AHF), R&D, production, and marketing. Our subsidiary Sinochem Lantian Co., Ltd. is a leading enterprise in R&D and production of fluorine chemicals in the Chinese market. Our fluorspar reserve is the largest in China and second in the world. We are the fifth largest fluorine carbon producer globally with nearly ten products claiming top market share both at home and abroad.

“JIN COOL” branded refrigerants penetrate 80% of the Chinese vehicle market. “Kehua” branded trifluoroacetic acid enjoys leading market positions in China. The company is mainly engaged in the research and development and production of new environmentally friendly refrigerants, fluorine-containing polymer materials, organic silicon materials, chlor-alkali ion membranes, and hydrogen fuel proton exchange membranes. It has mastered a large number of world-leading technologies and its products are sold in more than 160 countries and regions.

The group’s fluorine-silicon membrane hydrogen industry chain has a total of 12 high-tech industrial chains, and its products include 5 categories, 16 series, and 1,170 varieties, which are widely used in key and important areas of the national economy and people’s livelihood such as new energy, new infrastructure, life sciences, and digital technology, becoming the most powerful support for the realization of the “dual carbon” goal.

Solvay is a significant entity in the hydrofluoric acid market, known for its comprehensive production capabilities and commitment to sustainability. The company supplies high-purity hydrofluoric acid used in diverse industries, including chemical synthesis and electronics. Solvay’s emphasis on environmental responsibility and cutting-edge technology helps it maintain a competitive edge in the global market.

STATISTICS

  • Physicochemical Information- Density 1.16 g/cm3 (20 °C), pH value 2 (H₂O, 20 °C)
  • Storage and Shipping Information- Storage Store at +2°C to +30°C. Hydrogen fluoride does not boil until 20 °C in contrast to the heavier hydrogen halides, which boil between −85 °C (−120 °F) and −35 °C (−30 °F). In an aqueous solution, HF is a weak acid, with a pKa of 3.17, again in contrast with the other hydrogen halides, which are all completely ionized in solution.
  • HF lasers emit IR light in the 2.7–2.9 µm wavelength range; if the hydrogen is replaced by deuterium, the wavelength increases to ≈3.8 µm.
  • Hydrofluoric acid releases in 17 states and the acute health effects associated, 1993-2001
  • HF acid events were 2 times more likely to involve injuries when compared with other acid events and 3 times more likely when compared with nonacid events.
  • As much as 60 percent of hydrogen fluoride in industrial settings is used to make refrigerants. It is used in manufacturing silicon semiconductor chips and as a catalyst in oil, and refineries to make high-octane gasoline as well as to power nuclear reactors.
  • Hydrofluoric acid is a corrosive chemical whose formula is HF. It is volatile, colorless, and has an acrid odor. Anhydrous, is gaseous at ambient temperatures and may be dissolved in water up to a concentration of 75%. In an aqueous solution.
  • Diluted solutions of hydrofluoric acid are also classified as hazardous when concentrations are higher than 0.1%. Solutions of hydrofluoric acids corrode most metals and release dihydrogen, a gas that is flammable and explosive.
  • Everyone working with HF must read the appropriate SDS (or MSDS). Read the appropriate SDS from one of the following: Hydrogen Fluoride (100%), and Hydrofluoric Acid (70%).
  • A total of 201 patients (189 males, 12 females; average age: 38.33 ± 10.57 years) were admitted due to HF burns. Over the 10 years, the morbidity of HF burns in the past 10 years showed a gradual increase, which paralleled the development of local fluoride industries.
  • Approximately 17% of patients underwent surgical operations.
  • Exposure through inhalation would not be a risk unless spraying HF or handling concentrated fuming HF greater than or equal to 40%.

EMERGING TRENDS

Technological Innovations: There is a growing focus on developing advanced technologies to improve the efficiency and environmental impact of hydrofluoric acid production. For instance, new methods are being introduced to enhance the purity of the acid and reduce by-products, which can help meet stricter industry regulations.

Increased Usage in Electronics: The electronics sector is driving demand for high-purity hydrofluoric acid, especially for use in semiconductor manufacturing. As electronic devices become more advanced, the need for ultra-pure hydrofluoric acid is increasing to support cutting-edge technology.

Focus on Sustainability: Companies are investing in sustainable practices to reduce the environmental footprint of hydrofluoric acid production. This includes efforts to minimize emissions and improve waste management practices. For example, initiatives are underway to capture and recycle fluorine from waste streams.

Expansion in Emerging Markets: The hydrofluoric acid market is expanding in emerging economies, particularly in Asia-Pacific regions such as China and India. This growth is driven by rising industrial activities and increasing demand from various sectors, including automotive and pharmaceuticals.

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USE CASES

Semiconductor Manufacturing: Hydrofluoric acid is crucial in the electronics industry, where it is used for etching silicon wafers and cleaning semiconductor surfaces. This sector accounts for about 30% of global hydrofluoric acid demand, driven by the growth of technology and electronics.

Fluorinated Chemicals Production: HF is a key raw material in the production of fluorinated chemicals, such as refrigerants and fluoropolymers. These chemicals are used in air conditioning systems, non-stick coatings, and pharmaceuticals. The fluorochemicals segment represents approximately 40% of the hydrofluoric acid market.

Glass Etching and Cleaning: Hydrofluoric acid is used to etch and clean glass surfaces, including those used in optical lenses and laboratory glassware. This application makes up about 15% of the hydrofluoric acid market. Its ability to dissolve silica makes it invaluable for this purpose.

Metal Processing: HF is employed in the metal processing industry for removing metal oxides and impurities during the production of aluminum and steel. This application accounts for about 10% of the global hydrofluoric acid consumption.

KEY PLAYER ANALYSIS

DAIKIN: DAIKIN provides etching agents for wet and dry fluorine types for semiconductor manufacturing. For wet etching agents, we provide high quality products in which impurities such as metal ions, etc., are minimized. We also handle grades with improved permeability and reduced particle adhesion onto wafers by adding a unique surfactant.

SINOCHEM: Sinochem Group’s fluorine chemical business has covered a complete industry value chain encompassing resource tapping (fluorspar and AHF), R&D, production, and marketing. Our subsidiary Sinochem Lantian Co., Ltd. is a leading enterprise in R&D and production of fluorine chemicals in the Chinese market. Our fluorspar reserve is the largest in China and second in the world. We are the fifth largest fluorine carbon producer globally with nearly ten products claiming top market share both at home and abroad. “JIN COOL” branded refrigerants penetrate 80% of the Chinese vehicle market. “Kehua” branded trifluoroacetic acid enjoys leading market positions in China.

DONGYUE GROUP: Dongyue Fluorosilicon Technology Group Co., Ltd. (Dongyue Group) was founded in 1987 and is located in Dongyue Economic Development Zone, Zibo. The company insists on technological innovation and focuses on new energy, new environmental protection, and new materials industries. After 37 years of hard work, it has gradually grown into a leading enterprise in China’s fluorine and silicon industry and has built a world-class fluorine and silicon material industrial park and a complete fluorine, silicon, membrane and hydrogen industry chain and industrial cluster.

KOURA GLOBAL: Koura is the global leader in the fluoroproducts that play a fundamental role in enhancing everyday lives, in a vast range of applications, including construction, batteries, polymers, refrigerants, medical devices, and active pharmaceutical ingredients, among others. provide solutions for a variety of markets through a wide range of product applications; metspar, acidspar, hydrofluoric acid, anhydrite, aluminum trifluoride, refrigerants, medical propellants, energy storage, and technical propellants. Our products are suitable for a range of applications in a variety of sectors; including medical treatment, commercial refrigeration, automotive, construction, and utilities.

LANXESS: With around 12,600 employees in 32 countries, we are an established company on the global market. The core business is the development, manufacturing, and marketing of chemical intermediates, additives, and consumer protection products with annual sales of EUR 6.7 billion (2023).

Yingpeng CHEMICAL: Yingpeng Chemical is a prominent player in the hydrofluoric acid (HF) market, focusing on the production and supply of high-purity HF. The company emphasizes stringent quality control and advanced production techniques to cater to various industrial applications, including electronics, pharmaceuticals, and chemical manufacturing. Yingpeng Chemical’s dedication to innovation and sustainability has positioned it as a key supplier in both domestic and international markets​

STELLA CHEMICAL CORP: Stella Chemical Corp. is a leading producer of ultra-high-purity hydrofluoric acid, essential for semiconductor manufacturing processes such as silicon wafer cleaning and etching. The company boasts a top-level market share in Japan and globally. Fluorine can generate a variety of amazing characteristics, by linking to other elements. By continuing to pursue the possibilities of fluorine, we have produced a unique “Only One Technology” and we are now a leading company in the field of fluorine compounds.

Honeywell International Inc: Honeywell ensures a secure and seamless supply chain from extraction to market. Depend on Honeywell to deliver a quality Hydrogen Fluoride (HF) product. As the world’s largest producer and consumer of HF and the leader in safe and reliable HF transportation, committed to delivering a consistent product to support your operations. As a trusted Hydrogen Fluoride (HF) source for over 50 years, continue to invest in technology that advances the safety and reliability of our HF acid. challenge is to provide the safest working environment – protecting employees, the environment, and equipment – while simultaneously enabling to improve throughput and productivity.

CONCLUSION

In conclusion, the hydrofluoric acid market is poised for significant growth, driven by increasing demand from the electronics, chemical, and industrial sectors. Innovations in production technology and a strong focus on sustainability are enhancing the efficiency and environmental footprint of hydrofluoric acid manufacturing. Key players like Honeywell International Inc. and Stella Chemifa Corp. are leading advancements in high-purity hydrofluoric acid, critical for applications such as semiconductor manufacturing and fluorinated chemical production. As industries continue to evolve, the role of hydrofluoric acid remains indispensable, underscoring its importance in modern industrial processes.

Sources

  • https://www.solvay.com/en/brands/hydrofluoric-acid-electronic-grade
  • https://www.dongyuechem.com/about.html
  • https://www.sinochem.com/english/1477.html
  • https://techwireasia.com/2022/03/japans-daikin-found-a-way-to-reduce-reliance-on-china-for-chip-manufacturing-heres-the-plan/
  • https://en.wikipedia.org/wiki/Hydrogen_fluoride
  • https://www.merckmillipore.com/IN/en/product/Hydrofluoric-acid-480-0,MDA_CHEM-100334
  • https://www.acs.org/molecule-of-the-week/archive/h/hydrogen-fluoride.html
  • https://byjus.com/hydrofluoric-acid-formula/
  • https://pubmed.ncbi.nlm.nih.gov/15167399/
  • https://www.chemicalsafetyfacts.org/chemicals/hydrogen-fluoride/
  • https://environnement.prevor.com/hydrofluoric-acid-fluorides-exposure/
  • https://physics.purdue.edu/primelab/safety/Hydrofluoric%20Acid/HF%20Training.htm
  • https://occup-med.biomedcentral.com/articles/10.1186/s12995-016-0144-3
  • https://www.worksafe.vic.gov.au/using-hydrofluoric-acid-workplace
  • https://www.daikinchemicals.com/solutions/products/semicon-etching-agents.html
  • https://www.sinochem.com/english/1477.html
  • https://www.dongyuechem.com/about.html
  • https://www.kouraglobal.com/applications/
  • https://lanxess.com/en/company
  • http://www.yingpengchemical.com/cgi/search-en.cgi?f=product_en+product_en_1_+company_en_1_&t=product_en_1_&id=612382
  • https://www.stella-chemifa.co.jp/english/business/
  • https://advancedmaterials.honeywell.com/us/en/products/high-purity-chemicals/hydrogen-fluoride-hf

Filed Under: News

Precast Concrete: A Solution for Rapid Infrastructure Development

July 17, 2024 by Yogesh Shinde

Introduction

The global precast concrete market is projected to grow significantly, with its value expected to reach USD 146.3 billion by 2032, up from USD 258.2 billion in 2023, representing a compound annual growth rate (CAGR) of 6.0% during the forecast period from 2023 to 2032. This growth is driven by the increasing demand for efficient, cost-effective, and durable construction materials. Precast concrete, which is manufactured in a controlled environment and then transported to construction sites, offers numerous advantages such as enhanced strength, durability, and reduced construction time, making it a preferred choice in both residential and commercial sectors.

One of the key growth factors for the precast concrete market is rapid urbanization and industrialization, particularly in emerging economies. Countries in Asia-Pacific, including China and India, are witnessing significant infrastructure development, driving the demand for precast concrete. Additionally, the growing emphasis on sustainable construction practices is boosting the market, as precast concrete offers better environmental performance compared to traditional methods.

However, the market faces challenges such as high initial capital costs and logistical complexities related to the transportation and handling of precast elements. These factors can hinder the market’s growth to some extent. Despite these challenges, technological advancements and innovations in precast concrete manufacturing, such as the adoption of Industry 4.0 standards, are expected to create new growth opportunities. For instance, in China, the integration of modern plant technologies is enhancing the efficiency and quality of precast concrete production.

Recent developments in the industry include strategic mergers and acquisitions aimed at expanding market presence and capabilities. Companies are investing in research and development to innovate and improve their product offerings. For example, the acquisition of HM Factory by Holcim in 2023 is a strategic move to strengthen its market position and expand its product portfolio. These developments, coupled with the rising demand for prefabricated and modular construction, are poised to drive the growth of the global precast concrete market in the coming years.

Statistics

  • Mold Requirements for Precast House: A single house requires a mold made up of 2300 pieces.
  • Concrete Share in Precast Products: Concrete makes up 20-40% of wall panels. In hollow core slabs, concrete comprises 40-50% of the product.
  • LafargeHolcim Acquisition: In January 2021, LafargeHolcim acquired Firestone Building Products from Bridgestone Americas for $3.4 billion.
  • Standard Dimensions of Precast Units: Precast units are available in standard widths of 1200 mm. Depths range from 110 mm to 400 mm, with custom dimensions fabricated as needed.
  • Double-Tee Floor Units: Double-tee floor units are ribbed precast prestressed concrete units. Standard widths are 2400 mm, with depths commonly ranging from 300 mm to 800 mm.
  • Historical Tools and Techniques: The mason’s pick, weighing 2.5 kilograms with a 45-centimeter haft, was used for extracting sedimentary rock.
  • Engineering Marvels of Ancient Egypt: The Egyptians moved blocks up to 1,000,000 kilograms from quarries to building sites. The great Pyramids of Giza, the tallest reaching 147 meters (481 feet), were constructed around 2600 BCE.
  • Ancient Tomb Construction: Ancient tombs featured main chambers enclosed by corbeled stone domes, approximately 14 meters (47 feet) in diameter and 13 meters (43 feet) high.
  • Advancement in Brick Production: Hand-molding of bricks, used for 3,000 years, was replaced by “pressed” bricks.
  • Composition of Concrete Mixture: A typical concrete mixture includes 60-75% aggregate, 15% cement and water, and 5-8% air.
  • Global Concrete Production: Currently, global concrete production totals 4.4 billion tons annually. Projections estimate production to exceed 5.5 billion tons by 2050.
  • Hydroelectric Power Plant: The largest hydroelectric dam in the world supplies electricity to over 100 million people in China’s eastern region. Construction of the dam, costing $22 billion, took over four years to complete.
  • European Union Environmental Goals: The European Union aims to reduce greenhouse gas emissions by 20% compared to 1990 levels by 2020. They also target a 20% reduction in energy consumption through improved energy efficiency.

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Emerging Trends

  • Sustainability Focus: The precast concrete industry is increasingly emphasizing sustainability, driven by demands for environmentally friendly construction materials. Manufacturers are adopting practices like using recycled materials and reducing carbon footprints during production.
  • Advanced Manufacturing Techniques: There’s a shift towards more advanced manufacturing techniques in precast concrete production, such as automation and digitalization. This trend aims to improve efficiency, reduce costs, and ensure higher quality standards.
  • Innovative Designs and Customization: Architects and builders are increasingly exploring the versatility of precast concrete for innovative designs and customized solutions. This trend is fueled by advancements in mold technologies and the ability to create complex shapes and textures.
  • Rapid Urbanization and Infrastructure Development: The rapid pace of urbanization globally is driving the demand for precast concrete in infrastructure projects. Its ability to accelerate construction timelines and reduce onsite labor requirements makes it particularly attractive for urban developers.
  • Resilience and Durability: Precast concrete’s inherent properties, such as durability and resilience against natural disasters like earthquakes and hurricanes, are becoming more critical. This trend is bolstered by increasing awareness of building safety and long-term performance.
  • Integration with Smart Technologies: The integration of precast concrete with smart technologies, such as sensors for structural health monitoring and prefabricated components for smart buildings, is on the rise. This trend enhances building efficiency, maintenance, and user comfort.
  • Global Market Expansion: The precast concrete market is expanding globally, with significant growth in regions like Asia-Pacific and Latin America. This expansion is driven by urbanization trends, infrastructure investments, and the adoption of modern construction practices.

Use Cases

  • Residential Construction: Precast concrete is increasingly used in residential buildings for its speed of construction and durability. In the United States, for example, the residential sector accounted for about 34% of the total precast concrete market in recent years.
  • Commercial Buildings: Precast concrete panels are popular in the construction of commercial buildings such as offices, malls, and hotels. They offer design flexibility and faster construction timelines. The commercial sector represents a significant portion of the global precast concrete market, with an estimated growth rate of 6.5% annually.
  • Infrastructure Projects: Large-scale infrastructure projects utilize precast concrete for components like bridge beams, tunnel segments, and highway barriers. In Europe, the infrastructure segment is projected to grow at a CAGR of 5.8% due to increasing investments in transportation and utility infrastructure.
  • Industrial Applications: Industries use precast concrete for warehouses, manufacturing facilities, and distribution centers due to its strength and fire resistance. This sector is expected to see substantial growth, driven by industrial expansion and modernization efforts.

Key Players Analysis

Boral: Boral is a prominent player in the precast concrete sector, focusing on innovative construction solutions. They specialize in producing precast concrete products for residential, commercial, and infrastructure projects globally. Boral’s emphasis on sustainability and advanced manufacturing techniques contributes to its competitive edge in the market.

LafargeHolcim, LLC: LafargeHolcim, LLC. is a leading global supplier of precast concrete solutions, known for its extensive portfolio in building materials. They offer precast products ranging from structural elements to architectural finishes, catering to diverse construction needs. LafargeHolcim’s commitment to sustainability and digitalization enhances efficiency and quality across their operations.

Gulf Precast: Gulf Precast is a leading precast concrete company in the Middle East, recognized for its extensive portfolio in construction projects across the region. Specializing in manufacturing precast elements like beams, columns, and wall panels, Gulf Precast serves diverse sectors including residential, commercial, and infrastructure. They emphasize quality and innovation in their manufacturing processes, contributing significantly to the construction industry’s growth in the Gulf Cooperation Council (GCC) countries.

Olson Precast: Olson Precast Company, located in California, USA, specializes in producing high-quality precast concrete products for various applications such as residential, commercial, and industrial construction. Known for its expertise in custom designs and sustainable practices, Olson Precast has been a key player in the Western United States market for over 60 years. Their commitment to innovation and customer satisfaction underscores their leadership in the precast concrete industry.

Larsen & Toubro Limited: Larsen & Toubro Limited (L&T) is a prominent player in the precast concrete sector, leveraging its engineering and construction expertise. L&T’s precast concrete solutions cater to a wide range of industries, including infrastructure, real estate, and industrial projects. They emphasize innovation and sustainable practices in their manufacturing processes, enhancing efficiency and quality in construction. L&T’s commitment to technological advancements and project execution capabilities reinforces its position as a leader in the global construction market.

CEMEX: CEMEX, a global leader in building materials, excels in providing precast concrete solutions that cater to diverse construction needs worldwide. They offer a comprehensive range of products including structural components and architectural elements, supported by their commitment to sustainable practices and innovation. CEMEX’s initiatives focus on reducing environmental impact and enhancing operational efficiency, positioning them as a frontrunner in advancing precast concrete technology.

Forterra: Forterra is a leading provider of precast concrete products in North America, catering to residential, commercial, and infrastructure sectors. Known for its extensive range of products including pipes, drainage systems, and structural components, Forterra focuses on innovation and sustainable practices in construction. The company’s commitment to quality and reliability has established it as a preferred supplier in the industry, supporting various infrastructure development projects across the continent.

Tindall Corporation: Tindall Corporation is a prominent player in the precast concrete industry, specializing in structural and architectural precast solutions. Based in the United States, Tindall serves diverse sectors such as healthcare, education, and transportation. With a strong emphasis on engineering excellence and customized design capabilities, Tindall delivers high-performance precast products that meet stringent quality standards. The company’s innovative approach and extensive project portfolio highlight its leadership in the market.

Spancrete: Spancrete, a prominent player in the precast concrete industry, specializes in innovative solutions for building construction. With a strong presence in North America, Spancrete offers a variety of precast products including hollowcore plank, wall panels, and structural components. Their commitment to quality and sustainability is evident in their production processes, focusing on efficient use of materials and reducing environmental impact.

Elementbau Osthessen GmbH & Co., ELO KG: Elementbau Osthessen GmbH & Co., ELO KG, based in Germany, is recognized for its expertise in precast concrete elements. They cater to diverse construction needs with a range of products including facades, beams, and customized architectural components. ELO KG emphasizes precision engineering and sustainable practices, contributing to their reputation as a reliable partner in the construction industry.

Bouygues Construction: Bouygues Construction is a prominent player in the precast concrete sector, known for its innovative construction solutions globally. The company utilizes precast concrete extensively in various projects, including residential complexes, commercial buildings, and infrastructure developments. Bouygues Construction focuses on integrating sustainable practices into its operations, promoting efficient use of materials, and reducing environmental impact through advanced precasting technologies.

Balfour Beatty: Balfour Beatty is a leading international infrastructure group that incorporates precast concrete solutions in its construction projects worldwide. The company specializes in using precast elements for diverse applications such as bridges, tunnels, and residential developments. Balfour Beatty emphasizes innovation and efficiency in construction, leveraging precast concrete to enhance project timelines and quality standards while minimizing onsite disruptions.

Oldcastle Precast: Oldcastle Precast, a subsidiary of CRH plc, is a prominent player in the precast concrete industry, serving various sectors including transportation, utilities, and building systems. With a strong presence in North America, Oldcastle Precast offers a wide range of products such as precast structures, stormwater management systems, and modular buildings. Their commitment to innovation and sustainability is evident through initiatives like energy-efficient manufacturing processes and green building certifications.

Conclusion

In conclusion, precast concrete stands as a cornerstone of modern construction, offering notable advantages in speed, efficiency, and sustainability. With its ability to enhance construction timelines, reduce onsite labor, and ensure superior quality control, precast concrete is increasingly favored across residential, commercial, and infrastructure projects worldwide. Key players like Gulf Precast, CEMEX, and Oldcastle Precast continue to innovate, driving advancements in manufacturing techniques and product customization. As global urbanization and infrastructure demands escalate, precast concrete’s role in delivering durable, resilient, and environmentally friendly building solutions is set to expand further, shaping the future of the construction industry.

Sources

  • https://www.metromont.com/5-facts-you-didnt-know-about-precast-concrete/
  • https://www.elematic.com/learn-precast/what-is-precast-concrete/concrete/
  • https://maiaresearch.com/Press_Release/1855950.html
  • https://www.converge.io/blog/precast-concrete-the-complete-guide
  • https://www.britannica.com/technology/construction/Building-science
  • https://housegrail.com/concrete-statistics/
  • https://bibm.eu/wp-content/uploads/2019/07/BIBM-Factbook-2016.pdf

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